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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:3-4 Ton /Hour

3.TONY Brand 3-4 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 255 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The dried sunflower husks themselves meet the moisture requirements for molding. Their ability to bond and form depends mainly on two core mechanisms:

(1) High-pressure physical extrusion: The enormous pressure of the pellet mill's rollers and ring die compresses the cellulose, hemicellulose, and other components in the seed shells into a compact state, forming a physical bond and preventing the particles from becoming loose.

(2) Frictional heat softening of lignin: During the extrusion process, the friction between the material and the die and rollers generates heat exceeding 100°C, softening the lignin in the seed shells and creating stickiness, acting as a "natural adhesive" to further enhance the hardness and firmness of the particles.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) High adaptability: This equipment is suitable for pressing materials that are difficult to bind and shape, such as rice husks, sunflower seed shells, peanut shells, and various fruit and vegetable shells, as well as various wood scraps such as branches, trunks, and bark.

(2) Reasonable structural design: The mold is vertical, allowing for vertical feeding, preventing arching and facilitating heat dissipation. The mold is stationary while the pressure roller rotates, causing the material to be centrifugally distributed evenly around the perimeter. The mold has two layers, allowing for dual-use operation, resulting in high output and energy saving.

(3) Guaranteed pellet forming rate: Separate lubrication and high-pressure filtration ensure clean and unobstructed flow. A separate frequency converter guarantees the pellet forming rate.

(4) High degree of automation: The equipment uses automatic feeding, eliminating the need for manual labor and reducing customer labor cost

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

In major sunflower seed producing areas or scenarios with large accumulations of sunflower seed shells, the equipment is used for "on-site waste treatment + resource utilization." Typical applications include:

(1) Nut processing plants: Some large sunflower seed processing plants are equipped with small biomass pelleting equipment to directly process the sunflower seed shells generated during production into pellets for heating their own workshops (such as drying sunflower seeds or heating the workshops), achieving "waste self-use" and reducing energy costs.

(2) Rural cooperatives/township enterprises: In townships where sunflower seed cultivation is concentrated, cooperatives can centrally purchase sunflower seed shells from farmers and process them into pellets using small and medium-sized equipment. This solves the pollution caused by the indiscriminate disposal of sunflower seed shells and provides low-cost clean fuel to the local area, increasing farmers' income.

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TONY Brand 3-4 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 3-4 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3-4 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-110kw *2sets

C.Capacity:3-4 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3-4 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3-4 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

Core Advantages of Sunflower Husk Biomass Pellet Processing Project:

1. Raw Material Advantage: 

Sunflower husks are a waste resource with wide availability (nut processing plants, food factories, farmers, etc.), resulting in extremely low procurement costs (sometimes even free). Transportation and storage are also relatively simple, significantly reducing production costs.

2. Policy Advantage: 

Strong support for biomass energy development, with many regions offering subsidies for biomass pellet production projects (such as equipment purchase subsidies and tax breaks). Pellet fuel also enjoys preferential "clean energy" policies, resulting in low market entry barriers.

3. Market Advantage: 

Biomass pellets can replace coal and natural gas for industrial heating, residential heating, and power generation. With increasingly stringent environmental policies, the demand for fuel substitution in the heating market and small and medium-sized factories continues to grow, ensuring a stable market space.

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葵花籽壳图加颗粒图

The physical morphology and composition of sunflower husk biomass pellets give them superior combustion efficiency and stability compared to traditional bulk biomass fuel:

1. High Energy Density: 

After extrusion molding, the pellet density can reach 1.1-1.3 g/cm³, which is 6-8 times that of bulk sunflower husks (density approximately 0.15-0.2 g/cm³). This results in higher energy output for the same volume and lower storage and transportation costs (each ton of pellets has only 1/6 the volume of bulk sunflower seed shells).

2. More Complete Combustion:

The uniform and dense pellet structure reduces the likelihood of bridging and slagging during combustion. Thermal efficiency can reach over 85%, a 40% improvement over the combustion efficiency of bulk sunflower seed shells (approximately 60%), reducing fuel waste and lowering actual operating costs. 

3. Stable and easy-to-control combustion: 

The flame is stable and the calorific value is uniform during pellet combustion (low calorific value of about 16-18 MJ/kg, close to that of medium-quality coal). The combustion intensity can be precisely controlled by adjusting the feeding speed. It is compatible with various equipment such as biomass boilers, fireplaces, and generators, without the need for major modifications to the original equipment.

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绿色地球+原材料+颗粒图

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展会图