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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:3 Ton /Hour

3.TONY Brand 3 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 235 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The core principle of Dried Sunflower HuskPellet pellet processing equipment (such as pellet mills) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process includes three steps: pelleting, cooling, and packaging. For example, in a ring die pellet mill, a motor is connected to a reducer via a coupling, driving the ring die. The feedstock enters the compression zone under gravity, and rollers squeeze the material into the holes of the ring die. After the pellets are formed in the die, they are cut to a fixed length by a cutter.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) High Efficiency and Energy Saving: The Sunflower Husk pellet mill can process waste materials such as rice husks into pellet fuel, which not only reduces environmental pollution but also achieves resource recycling and significantly improves energy efficiency.

(2) Multifunctionality: In addition to processing biomass fuel, the Sunflower Husk pellet mill can also process animal bedding, organic fertilizer, etc., and is widely used in agriculture, aquaculture, and other fields.

(3) Advanced Pelletizing Technology: The Sunflower Husk pellet mill adopts advanced pelletizing technology, which can automatically control parameters such as feeding rate and temperature during the pelletizing process, significantly reducing production costs and making the production process more economical and environmentally friendly.

(4) High-Quality Components: The main shaft and connecting hollow shaft of the Sunflower Husk pellet mill are made of imported German alloy structural steel, manufactured through processes such as water forging, rough turning, heat treatment, precision turning, and precision grinding. The reasonable structure and uniform hardness improve the fatigue resistance and wear resistance of the components, providing a more reliable guarantee for safe operation.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Specialized Biomass Pellet Fuel Plants: These plants produce biomass pellets on a large scale and supply them to the commercial fuel market. They typically have large production lines (capacity 5-30 tons/hour) using sawdust, rice husks, sunflower husks, and agricultural and forestry waste as raw materials. The products are sold to end users such as power plants, heating companies, and residential users.

Distributed Energy Station Support: Some small and medium-sized energy stations (such as rural heating stations and industrial park power plants) have their own pellet processing equipment. They process biomass feedstock locally and then burn it directly in boilers to generate electricity or heat, thereby reducing transportation costs.

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TONY Brand 3 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 3 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *1set

C.Capacity:3 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

1. With the increasing energy and environmental crisis, biomass energy has been paid more and more attention as a renewable and clean energy. Taking sunflower husk as an example, the deep exploitation potential is very great. Biomass utilization can be divided into many kinds, and processing biomass into compressed pellet fuel is an advanced biomass utilization way. The content of S in biomass pellet fuel is less than 1/10 of coal, and its replacement of coal combustion can effectively reduce the emission of SO2 in the atmosphere, and the ash generated after combustion is an excellent natural fertilizer. At present, biomass pellet gasification combustion is a clean and environmentally friendly combustion mode, which is of great significance to reduce pollution emissions and protect the atmospheric environment.

2. As a very important agricultural resource in agricultural production, sunflower husk is very common in rural areas and the amount is very huge, there has been no good treatment method, if the on-site incineration, then it will cause pollution to the environment, and choose Sunflower husk as raw materials for biomass particles, there is a very low raw material cost. If there is a large amount of wheat resources in or around it, it is equivalent to zero raw material costs.

3. Biomass fuel is not only environmentally friendly but also provides a choice for the country's energy needs. The market demand for biomass fuel is increasing, and the price of biomass pellet energy made of sunflower husk is also steadily increasing. For entrepreneurial projects, there is a very considerable profit margin. Therefore, the use of sunflower husk to produce biomass pellets is multiple. In addition to protecting the environment and helping to solve employment problems, there are considerable economic and energy sustainability.

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葵花籽壳图加颗粒图

1. Fuel Field:

Advantages: As a kind of biomass fuel, sunflower husk pellet particles have high calorific value and combustion efficiency, and produce less pollutants after burning. They belong to clean and renewable energy. Under the background of increasingly strict environmental protection policies and people's increasing demand for clean energy, sunflower husk pellet particle fuel, as a substitute for traditional energy sources such as coal and natural gas, has huge market potential. For example, some small factories and boiler rooms have a greater demand for this low-cost biomass fuel.

Challenges: The fuel market is highly competitive and needs to compete with other biomass fuels such as husk particles and sawdust particles. At the same time, the collection, storage and transportation costs of biomass fuels are relatively high, which may affect their promotion and application in some areas.

2. Feed Field:

Advantages: Sunflower Husk Pellet contain certain nutrients such as crude protein, cellulose, fat and various vitamins. After processing, they can be used as raw materials for animal feed. With the development of animal husbandry, the demand for feed is increasing. As a new type of feed raw material, sunflower husk pellet particle feed has broad market prospects. Moreover, using sunflower husk pellets to produce feed can reduce feed costs and improve the nutritional value of feed.

Challenges: The feed industry has high requirements for the quality and safety of raw materials. sunflower Husk Pellet need to be strictly screened and processed to ensure the quality and safety of feed. At the same time, brand competition in the feed market is fierce, and a good brand image and sales channels need to be established.

3. Fertilizer Field:

Advantages: After fermentation and other treatments, sunflower husk pellet particles can be used as organic fertilizer, which can improve soil structure and increase soil fertility. With people's attention to organic agriculture and the increasing demand for green and environmentally friendly fertilizers, the market prospect of sunflower Husk Pellet particle fertilizer is also relatively broad.

Challenges: The fertilizer market is also highly competitive. It is necessary to continuously improve the quality and effect of fertilizers to meet the needs of farmers. At the same time, a lot of energy and funds need to be invested in fertilizer sales channels and market promotion.

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绿色地球+原材料+颗粒图

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公司介绍图