1.图片

Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:3-3.5 Ton /Hour

3.TONY Brand 3-3.5Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 250 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The dried sunflower husk pellet processing equipment mainly involves pelleting, cooling, and packaging to convert biomass raw materials such as dried rice husks into high-density pellet fuel. The pelleting process is the core, requiring mechanical extrusion to shape the raw materials under high temperature and pressure, without the need for any chemical binders, thus aligning with environmental protection principles.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)High Production Capacity: To meet market demand for dried sunflower husks, processing equipment typically boasts high production efficiency. For example, some large-scale dried sunflower husk processing lines can process several tons or even tens of tons of dried rice husks per hour. By optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, high production capacity is achieved, thereby reducing unit product production costs and improving the company's economic benefits.                                               

(2)Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Dried sunflower husk processing equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture easily worn parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation, minimizing downtime due to equipment failure.  

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Dried sunflower husk pellet processing equipment is primarily used to convert rice husks into biomass pellet fuel, and is widely used in energy substitution, agriculture, industry, and environmental protection. This equipment compresses dried sunflower husks into high-density biomass pellets, and its applications revolve around energy substitution and resource recycling, covering multiple industries. It transforms agricultural waste dried sunflower husks into a high-value product, reducing pollution from open burning. As an infinitely renewable biomass energy source, it alleviates the fossil fuel shortage problem. The application of dried sunflower husk pellet processing equipment, with energy substitution and resource recycling at its core, combines economic benefits with environmental value, making it particularly suitable for investment by small and medium-sized enterprises such as feed mills, fuel plants, and building material factories.

2.图片

TONY Brand 3-3.5 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

3.图片

图片

原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3-3.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *1set

C.Capacity:3-3.5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3-3.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片    

半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3-3.5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产案例图

7.图片

图 葵花籽壳+颗粒 颗粒机

The biomass pellet market is experiencing rapid growth (global market size exceeding $200 billion by 2025). Current fossil fuel price fluctuations (coal prices expected to remain high in 2025) make companies more inclined to purchase low-cost biomass pellets. Simultaneously, increasing consumer environmental awareness (ESG investment boom expected in 2025) leads to higher premiums for green products.                                                                   

1. Energy Sector:

Pellets, as a clean fuel, are sold to power plants or heating companies (e.g., high demand for winter heating in northern regions). China's biomass power generation capacity is projected to reach 40GW by 2025, with a pellet shortage of approximately 5 million tons per year.

2. Feed Sector:

Processed pellets can be used as animal feed additives (sunflower seed shells are rich in fiber), targeting feed mills or farms (e.g., New Hope Group).

3. Export Opportunities:

Demand for green pellets is surging in the EU and Japan (import price 1200-1500 RMB/ton). Leveraging China's "Belt and Road" initiative, overseas channels can be explored.

8.图片

葵花籽壳图加颗粒图

1. High-efficiency combustion and high calorific value:

Dried sunflower husk biomass pellets have a high calorific value during combustion. Due to their high density and high combustion efficiency, the core temperature can reach a high level during combustion, with a calorific value of 3700-4000 kcal per kilogram, providing sufficient heat for heating, power generation, and other applications.15

2. Clean and environmentally friendly:

Dried sunflower husk biomass pellets produce low pollution during combustion, with dust concentration less than 40 mg/m³ and sulfur dioxide emissions only 1/15 that of coal and 1/7 that of oil. This makes it an effective method for improving air quality and preventing the greenhouse effect, and a relatively ideal clean energy source.15

3. Convenient transportation and easy storage:

After being processed into pellets, the volume of dried sunflower husk is compressed by nearly 9 times, making it convenient for transportation and storage, greatly reducing storage and transportation costs. In addition, dried sunflower husk pellets are not prone to mold in summer, are fire-retardant, and can be stored well for a long time, making them suitable as an environmentally friendly backup fuel.15

4. Residual Ash Utilization:

Dried sunflower husk biomass pellets produce little residual ash after combustion. The collected ash can be directly returned to the field as potash fertilizer, achieving resource recycling.¹⁵

9.图片

绿色地球+原材料+颗粒图

10.图片

11.图片

公司介绍图