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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:2.8-3.2 Ton /Hour

3.TONY Brand 2.8-3.2 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-185,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 190kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The dried sunflower husk pellet processing equipment mainly involves pelleting, cooling, and packaging to convert biomass raw materials such as dried rice husks into high-density pellet fuel. The pelleting process is the core, requiring mechanical extrusion to shape the raw materials under high temperature and pressure, without the need for any chemical binders, thus aligning with environmental protection principles.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)Direct connection between the motor shaft and gear shaft results in stronger power transmission, greater torque resistance, higher stability, and lower maintenance rate.

(2)Improved bearing housing, changed sealing method, and use of forged tempered wear-resistant material to prevent dust from entering the bearing housing.

(3)Larger gearbox body and gears result in higher output power and lower power consumption.

(4)Uses genuine heavy-duty Harbin bearings, resulting in longer bearing life and lower overall machine maintenance rate.

(5)The ring die adopts a vertical double-layer structure, with both layers usable, improving utilization, reducing costs, and increasing efficiency.

(6)Rotating pressure rollers centrifuge the material, resulting in uniform material distribution.

(7)High efficiency and energy saving, automatic timed oil lubrication ensures sufficient bearing lubrication and safer, more reliable operation.

(8)High-pressure filtration and a clean, smooth independent frequency converter guarantee particle output. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Industrial Boiler Fuel: Directly used in coal-fired boilers as a substitute for coal. Biomass pellet combustion produces less pollution, with CO₂ emissions approaching carbon balance, meeting environmental protection requirements.

(2) Power Generation Fuel: Used as a raw material for thermal power generation or gasification power generation, especially in areas with high environmental protection requirements.

(3) Agriculture: Feed and Fertilizer

(4) Feed Processing: Dried Sunflower Husk pellets can be used as a feed carrier for livestock. After mixing with nutrients, they are pressed into pellet feed, reducing waste and facilitating storage.

(5)Organic Fertilizer: Processed with other agricultural waste to produce organic pellet fertilizer, improving soil structure.

(6)Chemical Raw Material: The rice ash from the combustion of dried sunflower husk pellets is rich in silica and can be used to produce cementing materials, pozzolanic cement, etc.

(7)Building Material Production: After being mixed with clay and burned, it can be made into refractory and insulating bricks, or processed into lightweight dried sunflower husk boards for building decoration. Refractory Brick Wholesale Refractory Brick Production Technology.

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TONY Brand 2.8-3.2 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 2.8-3.2 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *1set

C.Capacity:2.8-3.2 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2.8-3.2 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2.8-3.2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

In the context of 2025, the dried sunflower husk biomass pellet processing business has significant environmental, economic, and social value. Key success factors include: near-zero raw material cost advantage, policy support (subsidies and carbon trading), technological innovation (intelligent processing), and controllable risk. Dried sunflower husk, as agricultural and forestry waste, is characterized by low raw material cost (approximately 300 RMB/ton) and wide availability, making it suitable for pressing into high-density fuel pellets using pellet mills. The government has listed biomass energy as a key supported area, local governments provide equipment subsidies and tax breaks, and the demand for replacing coal in industrial boilers is substantial, with an annual demand growth rate exceeding 15%7. Furthermore, the project also has environmental benefits, reducing pollution from straw burning and aligning with the "dual carbon" policy. Dried sunflower husk biomass pellet processing is suitable for small and medium-sized investors, requiring initial investment in equipment and raw material channels to achieve stable returns by leveraging policy dividends and environmental requirements.

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葵花籽壳图加颗粒图

1. Clean and Environmentally Friendly:

When dried sunflower husk biomass pellets burn, the dust concentration is less than 40 milligrams per cubic meter, and sulfur dioxide emissions are 1/15 that of coal and 1/7 that of oil. Therefore, using dried sunflower husk biomass pellets is an effective way to improve air quality and prevent the greenhouse effect.

2. High Firepower and Low Ash Residue:

Dried sunflower husk biomass pellets are characterized by their ability to remain intact and flammable during combustion. Due to their mechanical high-temperature and high-pressure thermoforming process, dried sunflower husk biomass pellets have a high density, making them relatively resistant to combustion, producing a powerful fire, and a high calorific value. Combined with proper air distribution and sufficient oxygen supply, secondary combustion can be achieved, resulting in no pollution, high combustion efficiency, and significantly less ash residue compared to coal. The collected ash can be directly returned to the field as potash fertilizer, making it a relatively ideal clean energy source.

3. Convenient transportation and easy storage:

Because dried sunflower husk is compressed to nearly nine times its original volume after being processed into pellets, it is convenient for both transportation and storage, greatly reducing storage and transportation costs. Dried sunflower husk biomass pellets are not prone to mold growth in summer, are fire-retardant, and can be stored for extended periods, making them an environmentally friendly backup fuel for disaster prevention and mitigation.

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绿色地球+原材料+颗粒图

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公司介绍图