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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:2-2.5 Ton /Hour

3.TONY Brand 2-2.5 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 160 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The main equipment for pressing dried sunflower husk pellets is a biomass pellet mill. The processing technology of sunflower husk pellets is relatively simple: dried sunflower husk is pressed into rod-shaped pellets by a biomass pellet mill. The finished pellets have high density, are combustible, have high calorific value, and low ash content, and are often used as an alternative fuel to coal.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) High efficiency :TONY biomass pellet machine unique design, is high efficiency, large capacity output.

(2) High quality pellet machine: The biomass pellet machine produced by Tony has solid work, stable operation and service life.

(3) The equipment has a high degree of automation, reduces manual operation, not only saves labor costs, but also can achieve efficient production.

(4) The applicability of raw materials is stronger, many raw materials can be pressed biomass particles, only need to replace the mold and other accessories can truly achieve "one machine multi-purpose"

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;

(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;

(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;

(4) It can also be used as feed for livestock in large farms for easy storage and transportation.

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TONY Brand 2-2.5 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 2-2.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *1set

C.Capacity:2-2.5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2-2.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2-2.5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

1. Waste Reuse:

Making pellets from sunflower husk can transform the original waste into valuable products, realize the recycling of resources, and effectively reduce the amount of garbage discharged.

2. Low Cost Of Sunflower Husk:

The supply of sunflower husk is relatively stable, and the acquisition cost of sunflower husk is low. Compared with some raw materials that need to be specially mined or planted, sunflower husk are almost a "free" resource.

3. The Physical And Chemical Properties Of Sunflower Husk Are Very Stable:

At the physical property level: Sunflower husk pellets have a certain degree of hardness and toughness. In some application scenarios, such as being used as animal bedding, this physical property can provide better support. For example, when using sunflower husk pellets as bedding in a pet's nest, it will not be easily compressed like some soft materials and can maintain ventilation and dryness in the nest.

The shape of sunflower husk pellet pellets is relatively regular, mostly in the form of flakes or small pieces. This shape enables them to cooperate better with each other in applications such as filling and adsorption. For example, when making an adsorbent, sunflower husk pellets can form a certain pore structure through accumulation, which is conducive to adsorbing liquids or gases.

At the chemical property level: Sunflower husk are mainly composed of components such as cellulose and lignin. These components make sunflower husk pellets have good chemical stability. At normal temperature, sunflower husk pellets are not easily reacted with most chemicals, so they can be used in some environments with high requirements for chemical stability. For example, in the field of horticulture, sunflower husk pellets can be used as a soil amendment and will not decompose or deteriorate quickly due to changes in soil acidity and alkalinity or the influence of fertilizer components.

4. Sunflower Husk Are Biodegradable, Low-Carbon And Environmentally Friendly:

Sunflower husk pellets are a natural organic material and can be decomposed by microorganisms in the natural environment. For example, during the composting process, sunflower husk pellets can be used as a good carbon source material to promote the maturity of compost and finally be converted into organic fertilizer. In addition, compared with the production of pellets using fossil fuels or other high-energy-consuming materials, the production process of sunflower husk pellets is relatively simple and the energy consumption is low. From the collection of raw materials to the production of pellets, the entire process generates less greenhouse gas emissions and is in line with the concept of low-carbon and environmental protection.

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葵花籽壳图加颗粒图

The main benefits of making sunflower husk into granules are as follows:

1.Energy Field

Renewable Energy: Sunflower husk are a renewable resource with a wide and abundant source. Making them into granules for combustion can effectively replace traditional non-renewable energy, such as coal and oil, which helps to reduce dependence on limited fossil energy and ensure sustainable energy supply.

Clean Combustion: When sunflower husk granules are burned, they can produce less harmful gases, such as sulfur dioxide and nitrogen oxides, compared with traditional fuels such as coal. The ash after burning is relatively small, and the ash is rich in potassium, which can be recycled as high-quality organic potassium fertilizer, reducing pollution to the environment and reducing the cost of waste treatment.

High Combustion Efficiency: Sunflower husk granules have a high calorific value and good combustion performance, and their combustion efficiency can usually reach more than 80%. When used in fireplaces, boilers, biomass power plants and other equipment, it can quickly and stably release a large amount of heat, effectively improve energy utilization efficiency and reduce energy consumption.

2.Feed Field

Nutritional: Melon seeds are rich in nutrients such as protein, vitamins and minerals. Although some nutrients will be removed during the process of eating melon seeds, the sunflower husk still retain certain nutrients, such as crude protein and crude fat. After being processed into pellets, they can be used as part of animal feed to provide animals with additional nutritional supplements.

Improving Palatability: Making sunflower husk into pellet feed can change their physical form and taste, making them easier for animals to chew and digest, thereby increasing the animal's feed intake and feed utilization rate. Especially for some ruminants, such as cattle and sheep, Sunflower Husk pellet feed can increase the filler in their rumen and promote rumination and digestion functions.

Reducing Costs: Sunflower husk are usually waste in the process of melon seed processing. Recycling them into pellet feed can turn waste into treasure and reduce the production cost of feed. At the same time, it also reduces the pollution of sunflower husk to the environment, realizes the effective utilization of resources, and has certain economic and environmental benefits.

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绿色地球+原材料+颗粒图

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公司介绍图