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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:12-14 Ton /Hour

3.TONY Brand 12-14  Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 960kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried sunflower husk biomass pellet processing equipment

The dried sunflower husk pellet processing equipment mainly involves pelleting, cooling, and packaging to convert biomass raw materials such as dried rice husks into high-density pellet fuel. The pelleting process is the core, requiring mechanical extrusion to shape the raw materials under high temperature and pressure, without the need for any chemical binders, thus aligning with environmental protection principles.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

The dried sunflower husk processing equipment also boasts numerous energy-saving features. Firstly, it employs highly efficient motors and transmission systems to improve energy utilization efficiency. For example, the selection of energy-saving motors with high power factors and low efficiency losses effectively reduces energy consumption. Secondly, by optimizing the process, it achieves energy recycling, reducing energy waste and lowering production costs.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Industrial Boiler Fuel: Directly used in coal-fired boilers as a substitute for coal. Biomass pellet combustion produces less pollution, with CO₂ emissions approaching carbon balance, meeting environmental protection requirements.

(2) Power Generation Fuel: Used as a raw material for thermal power generation or gasification power generation, especially in areas with high environmental protection requirements.

(3) Agriculture: Feed and Fertilizer

(4) Feed Processing: Dried Sunflower Husk pellets can be used as a feed carrier for livestock. After mixing with nutrients, they are pressed into pellet feed, reducing waste and facilitating storage.

Organic Fertilizer: Processed with other agricultural waste to produce organic pellet fertilizer, improving soil structure.

(5) Chemical Raw Material: The rice ash from the combustion of dried sunflower husk pellets is rich in silica and can be used to produce cementing materials, pozzolanic cement, etc.

(6) Building Material Production: After being mixed with clay and burned, it can be made into refractory and insulating bricks, or processed into lightweight dried sunflower husk boards for building decoration. Refractory Brick Wholesale Refractory Brick Production Technology.

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TONY Brand 12-14 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 12-14 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 12-14 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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3D图  图2-高

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1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *4sets

C.Capacity:12-14 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:12-14 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:12-14 tons/hour.

C.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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The biomass pellet market is experiencing rapid growth (global market size exceeding $200 billion by 2025). Current fossil fuel price fluctuations (coal prices expected to remain high in 2025) make companies more inclined to purchase low-cost biomass pellets. Simultaneously, increasing consumer environmental awareness (ESG investment boom expected in 2025) leads to higher premiums for green products.                       

1. Energy Sector:

Pellets, as a clean fuel, are sold to power plants or heating companies (e.g., high demand for winter heating in northern regions). China's biomass power generation capacity is projected to reach 40GW by 2025, with a pellet shortage of approximately 5 million tons per year.

2. Feed Sector:

Processed pellets can be used as animal feed additives (sunflower seed shells are rich in fiber), targeting feed mills or farms (e.g., New Hope Group).

3. Export Opportunities:

Demand for green pellets is surging in the EU and Japan (import price 1200-1500 RMB/ton). Leveraging China's "Belt and Road" initiative, overseas channels can be explored.

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1. Clean and Environmentally Friendly:

When dried sunflower husk biomass pellets burn, the dust concentration is less than 40 milligrams per cubic meter, and sulfur dioxide emissions are 1/15 that of coal and 1/7 that of oil. Therefore, using dried sunflower husk biomass pellets is an effective way to improve air quality and prevent the greenhouse effect.

2. High Firepower and Low Ash Residue:

Dried sunflower husk biomass pellets are characterized by their ability to remain intact and flammable during combustion. Due to their mechanical high-temperature and high-pressure thermoforming process, dried sunflower husk biomass pellets have a high density, making them relatively resistant to combustion, producing a powerful fire, and a high calorific value. Combined with proper air distribution and sufficient oxygen supply, secondary combustion can be achieved, resulting in no pollution, high combustion efficiency, and significantly less ash residue compared to coal. The collected ash can be directly returned to the field as potash fertilizer, making it a relatively ideal clean energy source.

3. Convenient transportation and easy storage:

Because dried sunflower husk is compressed to nearly nine times its original volume after being processed into pellets, it is convenient for both transportation and storage, greatly reducing storage and transportation costs. Dried sunflower husk biomass pellets are not prone to mold growth in summer, are fire-retardant, and can be stored for extended periods, making them an environmentally friendly backup fuel for disaster prevention and mitigation.

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