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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:10-12 Ton /Hour

3.TONY Brand 10-12 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 700 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried sunflower husk biomass pellet processing equipment

The core of processing dried sunflower husks into biomass pellets is to omit the initial drying process and directly compress the loose material into high-density solid pellets through extrusion molding. The equipment works on the principle of high-pressure molding. The material is fed into a ring die with mold holes, and the pressure rollers force the material into the mold holes under high pressure to form a columnar body. Then, the cutter cuts it to a set length (3-10mm) to finally form biomass pellets.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) Lower Energy Consumption: No need for high-powered dryers (drying typically accounts for 30%-40% of total energy consumption). Only minor adjustments are needed for the materials being dried, resulting in an overall reduction of energy consumption of over 25%. Long-term operation can significantly save on electricity costs.

(2) Less Equipment Investment: The dryer and associated hot air system can be omitted from the process, directly reducing equipment procurement costs by 15%-20%. Simultaneously, the reduced equipment quantity lowers the workshop floor space requirement, indirectly saving on site rental or construction costs.

(3) Shorter Production Cycle: Materials do not need to undergo the long "drying-cooling" cycle. The overall time from material input to pellet production is shortened by approximately 30%, resulting in higher production capacity within the same timeframe compared to processing damp materials.

(4) Lower Failure Risk: Reduced equipment downtime for cleaning effectively improves the stability of continuous production and reduces production capacity losses due to malfunctions.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Some industrial enterprises with stable energy demand and a focus on environmental protection will build or cooperate to introduce sunflower husk pellet processing equipment for their own energy supply:

(1) Industrial heating: Enterprises such as food processing, textiles, and chemicals that require stable steam or hot water can process sunflower seed shell pellets as boiler fuel to replace traditional coal, meet environmental policy requirements (such as reducing sulfur dioxide and dust emissions), and reduce long-term fuel procurement costs.

(2) Biomass power plants: A few small and medium-sized biomass power plants will, based on local raw material supply, install sunflower seed shell pellet processing equipment to convert sunflower seed shells into standardized pellets before sending them to the boiler for combustion and power generation, ensuring stable fuel combustion efficiency and avoiding the problem of incomplete combustion of bulk sunflower husks.

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TONY Brand 10-12 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 10-12 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 10-12 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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3D图 图1-长宽

3D图  图2-高

3D图  图3

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1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *4sets

C.Capacity:10-12 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:10-12 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:10-12 tons/hour.

C.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Preliminary Research for a Sunflower Husks Biomass Pellet Project:

1. Raw Material Research: 

Confirm the local annual sunflower seed shell production, supply channels (e.g., the number of nut factories in the vicinity), and transportation radius (ideally no more than 50 kilometers to reduce freight costs) to ensure a stable supply of raw materials.

2. Market Research: 

Understand the local and surrounding area demand for biomass pellets (e.g., the purchase volume and price of nearby factories and heating companies) to avoid overcapacity; simultaneously confirm the transportation radius of the pellet fuel (usually no more than 300 kilometers, otherwise freight costs will be too high).

3. Policy Research: 

Consult relevant local departments to confirm whether there are equipment subsidies, land incentives (e.g., low-price approval for industrial land), and environmental approval requirements (e.g., environmental impact assessment standards) to reduce initial investment.

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Compared to other biomass fuels or fossil fuels, sunflower seed shell pellets offer greater convenience in use and storage:

1. Wide range of applications: 

They can directly replace coal and natural gas for industrial heating (e.g., steam supply for food processing and textile mills), residential heating (rural homestays and self-built houses in northern China), power generation (small and medium-sized biomass power plants), and even as raw material for biomass gasification furnaces, adapting to energy needs of varying scales.

2. Convenient storage and transportation: 

The pellets are regularly cylindrical (3-10mm in length), producing no dust or odor. They can be stored in bags or in bulk, requiring no dedicated moisture-proof warehouses (moisture content <12%, natural ventilation is sufficient). They occupy little space during transportation and can be transported by ordinary trucks, resulting in logistics costs more than 50% lower than bulk biomass.

3. Low barrier to entry: 

No complex pretreatment is required; they can be directly added to compatible equipment for combustion. The operational difficulty is far lower than that of coal (which requires crushing and screening) or natural gas (which requires laying dedicated pipelines), making them particularly suitable for rural areas, small and medium-sized enterprises, and other scenarios with limited technical operational capabilities. 

4. Low raw material cost: 

Sunflower husks are a waste resource with low purchase price, and in some areas they can even be obtained for free (e.g., recycled from nut processing plants). This is far lower than the cost of coal and natural gas, which have higher raw material costs when converted to equivalent calorific value.

5. Low overall operating cost: 

Although pellet processing requires equipment investment, the high combustion efficiency and low waste result in a 20%-30% reduction in energy expenditure for businesses or households over the long term.

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