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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:9-10.5 Ton /Hour

3.TONY Brand 9-10.5 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 710 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried sunflower husk biomass pellet processing equipment

The principle of the dried Sunflower HuskPellet equipment is to physically compress dried sunflower seed shells into pellets. During the pelleting process, the biomass dried sunflower seed shell raw material falls vertically into the feed port. After the rotation of the pressure rollers, the material is continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, causing the powdery material to form a continuously elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)High Production Capacity: To meet market demand for dried sunflower husks, processing equipment typically boasts high production efficiency. For example, some large-scale dried sunflower husk processing lines can process several tons or even tens of tons of dried rice husks per hour. By optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, high production capacity is achieved, thereby reducing unit product production costs and improving the company's economic benefits.                                              

(2)Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Dried sunflower husk processing equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture easily worn parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation, minimizing downtime due to equipment failure. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Dried sunflower husk pellet processing equipment is primarily used to convert rice husks into biomass pellet fuel, and is widely used in energy substitution, agriculture, industry, and environmental protection. This equipment compresses dried sunflower husks into high-density biomass pellets, and its applications revolve around energy substitution and resource recycling, covering multiple industries. It transforms agricultural waste dried sunflower husks into a high-value product, reducing pollution from open burning. As an infinitely renewable biomass energy source, it alleviates the fossil fuel shortage problem. The application of dried sunflower husk pellet processing equipment, with energy substitution and resource recycling at its core, combines economic benefits with environmental value, making it particularly suitable for investment by small and medium-sized enterprises such as feed mills, fuel plants, and building material factories.

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TONY Brand 9-10.5 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 9-10.5Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 9-10.5TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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3D图  图2-高

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1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *3sets

C.Capacity:9-10.5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:9-10.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:9-10.5 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Dried sunflower husk is a major byproduct of dried sunflower husk processing. The world's largest producer of dried sunflower husk (annual output exceeding 3 million tons) generates a large amount of shell waste annually (approximately 30-40% of the total weight). This waste is typically incinerated or landfilled, causing environmental pollution. Biomass pellets, on the other hand, are compressed fuel or feed ingredients that can be used for power generation, heating, or animal feed, and there is strong market demand. 1. Environmental and Policy Dividends: The escalating global climate crisis and China's "dual carbon" goals (peak carbon by 2030, carbon neutrality by 2060) are driving the resource utilization of waste. The newly revised Renewable Energy Law in 2025 provides subsidies for biomass projects (such as tax breaks of 200-500 yuan per ton of pellets). Dried sunflower husk, as a "zero-cost raw material," can maximize profits and reduce carbon footprint. 2. Increased Economic Value: Dried sunflower husk itself has a high calorific value (approximately 16-18 MJ/kg). After processing, the pellets can replace coal or wood pellets, and the selling price can reach 800-1200 yuan/ton (depending on quality). This is more than 10 times the value added compared to selling the raw material directly (the purchase price of the shells is only 50-100 yuan/ton).

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The raw material cost advantage and carbon emission reduction certification value of dried sunflower husk pellets are prominent. The core advantages of dried sunflower husk biomass pellets are their outstanding environmental attributes, low raw material cost, wide application scenarios, and policy compatibility and safety.

1. Renewable Energy:

Dried sunflower husk biomass pellets are derived from agricultural waste (sunflower husk), belonging to renewable energy. Compared with fossil fuels, the carbon dioxide produced by its combustion can be reabsorbed by plants, resulting in a smaller environmental impact.

2. Value-Added as a By-product for Oil Companies:

Each ton of pellets generates a profit of 200-400 yuan, forming a closed-loop industrial chain of "oil extraction - waste shells - fuel - ash residue returned to the field".

3. Policy Subsidy Support:

China's biomass heating project subsidy will increase to 180-350 yuan/ton by 2025, and biomass fuel is exempt from EU carbon tariffs.

4. Performance Advantages:

The calorific value is stable at 4200-4500 kcal/kg, close to that of medium-quality coal, with high combustion efficiency, meeting core needs such as industrial heating and home use. The particles have high density, good formability, and are not easily broken. They burn without open flame and produce little smoke, making them suitable for existing biomass boilers without requiring major equipment modifications.

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