1.图片

Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:9 Ton /Hour

3.TONY Brand 9  Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 650 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The dried sunflower husk pellet processing equipment mainly involves pelleting, cooling, and packaging to convert biomass raw materials such as dried rice husks into high-density pellet fuel. The pelleting process is the core, requiring mechanical extrusion to shape the raw materials under high temperature and pressure, without the need for any chemical binders, thus aligning with environmental protection principles.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)Direct connection between the motor shaft and gear shaft results in stronger power transmission, greater torque resistance, higher stability, and lower maintenance rate.

(2)Improved bearing housing, changed sealing method, and use of forged tempered wear-resistant material to prevent dust from entering the bearing housing.

(3)Larger gearbox body and gears result in higher output power and lower power consumption.

(4)Uses genuine heavy-duty Harbin bearings, resulting in longer bearing life and lower overall machine maintenance rate.

(5)The ring die adopts a vertical double-layer structure, with both layers usable, improving utilization, reducing costs, and increasing efficiency.

(6)Rotating pressure rollers centrifuge the material, resulting in uniform material distribution.

(7)High efficiency and energy saving, automatic timed oil lubrication ensures sufficient bearing lubrication and safer, more reliable operation.

(8)High-pressure filtration and a clean, smooth independent frequency converter guarantee particle output.  

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Bio-based material filler: Dried Sunflower Husk granules and their processed products can be used as inexpensive, renewable fillers or reinforcing materials for environmentally friendly plastics, building materials (such as lightweight bricks and silicate boards), and friction materials (such as brake pads), improving product performance and reducing costs.

(2) Thermal insulation covering agent in the metallurgical industry: Dried Sunflower Husk granules or their carbonized products can be used as thermal insulation covering agents for molten steel and iron, reducing heat loss and metal oxidation.

(3) Raw material for activated carbon/silica: Dried Sunflower Husk is rich in silicon and carbon, making it an important raw material for producing activated carbon for water treatment or silica (silica) for the rubber industry. It improves combustion performance: more complete combustion, higher thermal efficiency, and lower dust emissions.

(4) Easy storage and transportation: The granules have good flowability and can be sold in bulk or bags, greatly reducing long-distance transportation and storage costs. Processing equipment can provide uniformly sized raw material granules for subsequent deep processing.

2.图片

TONY Brand 9TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 9 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

3.图片

图片

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 9 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

图片

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *3sets

C.Capacity:9 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

图片

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:9 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

图片

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:9 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

Processing dried sunflower husk into biomass pellets is a policy-supported entrepreneurial direction with clear market demand. Initial investment is manageable, making it suitable for small and medium-sized investors. The government has listed biomass energy as a key supported area, and local governments offer equipment subsidies and tax breaks. Dried sunflower husk, as agricultural waste, is low-cost (approximately 300 yuan/ton) and readily available. After processing into pellet fuel, the average market price is about 800 yuan/ton, resulting in significant profit margins. Purchasing locally can reduce transportation costs, and long-term agreements with oil mills and farmers are recommended. However, the market is volatile; high profits can lead to low sales volume. Balancing price and sales volume is crucial. Establishing stable clients (such as biomass power plants) is advisable. Local clean energy subsidies can be applied for, covering up to 30% of equipment costs in some areas. Processing dried sunflower husk into biomass pellets is a policy-supported and technologically mature entrepreneurial direction.

8.图片

图片

1. Green and Environmentally Friendly:                                         

Dried sunflower husk is an agricultural waste resource that is abundant and renewable. Its combustion does not produce harmful substances, making it environmentally friendly.

2. Economical and Practical:                                                  

Dried sunflower husk pellets are more affordable than traditional fuels (such as firewood). Using rice husk pellets as fuel saves energy and reduces transportation costs.

3. High Calorific Value:                                               

The calorific value of dried sunflower husk biomass pellets refers to the amount of heat released per unit mass of fuel, commonly used to compare the energy content of different fuels. According to experimental data, the calorific value of dried sunflower husk biomass pellets is between 4300-4800 kcal/kg, comparable to that of coal, but with extremely low sulfur content, resulting in minimal emissions of sulfur dioxide and other pollutants. It is suitable for household, industrial, and hot water supply applications.

With the increasing awareness of environmental protection, the application prospects of dried sunflower husk biomass pellets will become increasingly broad.

9.图片

图片

10.图片

图片

11.图片

展会图