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原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The biomass pellet machine is a core device that converts dry sugarcane bagasse and other agricultural and forestry waste into high-density, easy-to-store fuel. Its working principle revolves around the four core links of "raw material pretreatment - extrusion molding - heating and curing - cutting molding". Through the combination of mechanical force and physical and chemical effects, the sugarcane bagasse is transformed from loose material into standardized pellets.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Raw material pretreatment module: Adapt to the physical properties of sugarcane bagasse to ensure feed stability

Although dry sugarcane bagasse has a low moisture content (usually below 15%), its fiber structure is loose and easy to agglomerate. A hammer crusher is equipped to solve the feeding problem

(2) Core pelletizing module: High-pressure molding + wear-resistant design to meet the challenges of fiber raw materials

The core pelletizer must have two key features: one is an ultra-high compression ratio mold, and the other is a dual-pressure wheel synchronous drive structure with a high molding rate

(3) Energy-saving design: Adapt to the low calorific value of sugarcane bagasse to reduce energy consumption costs

The comprehensive energy consumption of TTONY pelletizer is 15%-20% lower than that of ordinary pelletizers

(4) Environmental protection and safety configuration: Comply with agricultural waste processing standards and reduce secondary pollution

Equipped with a multi-stage dust removal system and safety protection devices,

(5) Automation and adaptability: Meet the needs of large-scale production and compatible with multi-raw material processing

For the large-scale needs of sugarcane bagasse processing, the equipment usually has a high degree of automation. A single production line only requires 1-2 people to monitor, reducing labor costs. At the same time, the equipment has the flexibility to adapt to raw materials. In addition to dry sugarcane bagasse, it is also compatible with agricultural waste such as sugarcane leaves, straw, and peanut shells (just replace the mold with the corresponding compression ratio)

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Household and small-scale heating: Fuel for household stoves and hot water boilers has good combustion performance and meets cooking and heating needs.

(2) Industrial energy substitution: Fuel for industrial boilers and biomass power plants is renewable and has a stable supply of raw materials.

(3) Environmental protection and carbon neutrality: Substituting fossil fuels to reduce carbon emissions, achieving carbon neutrality and no additional air pollutant emissions.

(4) Agricultural waste value-added: Utilizing bagasse as a resource, extending the industrial chain, increasing added value, and increasing farmers' income.

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TONY Brand 80-100 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 80-100 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 80-100 tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD1600-500kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:80-100 Ton/Hour. 

C.TONY brand effective hammer mill TFD1600-500kw*6sets

Main Parts: 

(1). TONY Effective Hammer Mill.

(2). Galvanized Dust Collector.

(3). Sawdust Transportation Fan Blower.

(4). Cyclone With Airlock.

(5). Electrical Cabinets.

5.2图片

大型液压料仓

2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.    

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:80-100Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*20 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:80-100 Ton/Hour. 

C.TONY brand galvanized pellets cooler *6 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:80-100 Ton/Hour. 

C.TONY brand ton packing machine*6 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Profit analysis of the project of processing dry sugarcane bagasse into biomass pellets

(1) Product sales revenue: The market price of biomass pellet fuel is determined by the difference in calorific value and purity. If the biomass pellets processed from dry sugarcane bagasse are of high quality and can meet industrial or civilian needs, the income will be considerable.

(2) Benefits from cost control: If dry sugarcane bagasse can be obtained in large quantities and at a low price locally as a raw material, it can effectively reduce costs. At the same time, processing costs can be reduced by optimizing production processes and improving equipment efficiency.

(3) Policy subsidy benefits: In order to encourage the development of biomass energy, the national and local governments may introduce policies such as subsidies and tax incentives. If enterprises meet the relevant conditions, they can obtain certain policy subsidies, which will further increase the benefits of the project.

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干甘蔗渣图 颗粒图

1. Stable and Controllable Combustion:

The pellets have a regular shape (typically 6-8mm in diameter and 10-30mm in length) and uniform density, making them less prone to coking during combustion (bagasse has a loose fiber structure and a high ash melting point). The flame is stable, and thermal efficiency can reach over 85% (higher than the 30%-40% achieved with loosely burned bagasse). The boiler's feed control system allows precise adjustment of feed volume, achieving "heating on demand" to meet diverse load requirements, such as industrial production and centralized heating. 

2. Widely applicable scenarios:

Industrial: It can replace coal for boiler heating in sugar refineries, paper mills, and food processing plants, or serve as fuel for biomass power plants (the "sugarcane - sugar production - bagasse pellets - power generation/heating" cycle is widely used in production areas such as Guangxi and Yunnan).

Civilian: It can be used in home heating stoves, biomass cookers, or as a heating fuel for small and medium-sized farms and greenhouses.

Environmental: It can be co-incinerated with sewage sludge, landfill leachate, and other solid waste treatments, utilizing its calorific value to assist in solid waste treatment and reduce treatment costs.

3. Convenient and safe:

Pellets require no pre-treatment such as crushing and screening and are fed directly into the burner via an automated loading system, reducing manual labor. Furthermore, their high ignition point (approximately 250°C, higher than coal's 200°C) makes them less susceptible to spontaneous combustion, and poses lower safety risks during storage and use than loose coal and biomass pellets (such as wood pellets).

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绿色地球+原材料+颗粒图

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公司服务图