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原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

Processing sugarcane bagasse into biomass pellets is an important way to recycle agricultural and forestry waste and replace fossil energy. The core of this process is to transform loose sugarcane bagasse into a high-density, clean fuel that is easy to store and transport through a series of steps including pretreatment, crushing, pelletizing, cooling, and packaging.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Raw material pretreatment compatibility: Matching pretreatment processes such as crushing to ensure that the crushed sugarcane bagasse meets the pelletizing requirements.

(2) Mold and roller adaptation: Wear-resistant molds (optional apertures of φ6-φ12mm) are used to adapt to the toughness of sugarcane bagasse fibers and avoid clogging or excessive wear. Durability and power configuration

(3) Durability and power configuration: Key components (such as screws, gearboxes, etc.) are made of high-strength carbon structural steel and undergo tempering and carburizing treatment to meet the high load requirements of sugarcane bagasse processing. Ensure long-term stable operation of the equipment.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Main sugarcane producing areas and their surrounding areas (core raw material oriented)

The core advantage of this type of location is the convenient access to raw materials and extremely low cost, which is the area where the equipment is most concentrated. Application logic: Sugar mills produce a large amount of sugarcane bagasse waste every year. The equipment can be directly connected to the sugar mill to recycle raw materials. The processed pellets can be used for the sugar mill's own boilers (replacing coal) and can also be sold to surrounding markets, greatly reducing the cost of raw material transportation. Typical scenario: Sugar mills build supporting small pellet processing plants to jointly participate in raw material recycling and processing. 

(2) Areas with clean fuel demand (end demand oriented)

The core of this type of location is that there is a clear fuel gap or environmental protection requirements. The pellets produced by the equipment can directly meet local demand. Specific locations: rural areas with high heating demand, small and medium-sized industrial clusters with high environmental protection requirements (such as food processing parks, textile industrial parks), and the surrounding areas of biomass power plants. Application logic: Northern rural areas need to replace loose coal to achieve clean heating, and industrial clusters need low-pollution fuels to meet environmental protection standards. The pellets produced by the equipment can be directly used as fuel for local heating, industrial boilers, and power generation in power plants, realizing "local production and local consumption." 

(3) Agricultural Circular Economy and Specialized Industry Scenarios (Resource Reuse-Oriented)

Application Logic: Planting bases can crush the pellets and use them as seedling substrates or organic fertilizer raw materials, reducing agricultural production costs; board mills and activated carbon plants can use the pellets as production auxiliary materials, replacing traditional raw materials such as wood and coal, in line with the concept of green production.

Typical Scenario: Organic fertilizer plants purchase small equipment to mix sugarcane bagasse pellets with livestock and poultry manure for composting; board mills install processing lines to crush the pellets and use them for board pressing.

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TONY Brand 48-60  Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 48-60  Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 48-60  tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD120*200-355kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:40-50  Ton/Hour. 

C.TONY brand effective hammer mill TFD120*200-355kw*5sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.   

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:48-60 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*12 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:48-60  Ton/Hour. 

C.TONY brand galvanized pellets cooler *5 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:48-60  Ton/Hour. 

C.TONY brand ton packing machine*5 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

The core value of bagasse biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Baggasse fibers have a high density, and after compression into pellets, the bulk density can reach 1.1-1.3 g/cm³. Its low calorific value is typically 18-20 MJ/kg (approximately 4,300-4,800 kcal/kg), close to that of medium-quality bituminous coal (approximately 20-25 MJ/kg) and significantly higher than straw pellets (14-16 MJ/kg) and wood chip pellets (16-18 MJ/kg). The pellets' dense structure ensures excellent air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke, thus avoiding the "high energy, low efficiency" drawback of bulk bagasse combustion.

2. Low combustion residue and high ash utilization.

Energy-grade bagasse has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is finely granulated and rich in elements such as potassium and silicon. It can be directly used as potash fertilizer for farmland or landscaping, completing the "energy-bagasse-agriculture" cycle and reducing solid waste disposal costs.

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干甘蔗渣图 颗粒图

The advantages of sugarcane bagasse pellets are primarily reflected in the following aspects:

Low cost and abundant supply: Sugarcane bagasse fiber is a 100% natural product, with low cost, abundant supply, and strong market competitiveness.

Environmentally friendly and biodegradable: Sugarcane fiber is harmless and decomposes naturally, without causing harm to the environment, meeting the requirements of sustainable development.

High calorific value: Sugarcane bagasse pellet fuel has a calorific value of up to 4,000 kcal, making it ideal for use as a biomass energy source.

Wide applications: Sugarcane bagasse pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steel, tobacco, and fine chemicals, with a broad market demand.

Advanced technology: Customized equipment can directly crush and dry sugarcane bagasse into biomass pellet fuel, meeting the needs of large-scale production.

In summary, the advantages of sugarcane bagasse pellets lie not only in their natural and environmental qualities, but also in their high calorific value and wide range of applications. Technological advances have also made large-scale production possible.

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绿色地球+原材料+颗粒图

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公司认证图