1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 10.5-12T/Hour

3.TONY Brand 10.5-12Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of processing sugarcane bagasse into biomass pellets is to control material properties through pretreatment, synergizing mechanical and thermal effects to fully utilize the inherent components of the raw material and achieve dense molding. Essentially, this is a physical and chemical process that transforms loose sugarcane bagasse into high-density, highly stable fuel pellets. This process can be divided into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) High centrifugal rate and high pressure: Suitable for pressing materials that are difficult to bond and difficult to form, such as rice husks, sunflower seed shells, peanut shells and other fruit shells; various wood scraps such as pine, birch, poplar, and fruit wood; various crop straws;

(2) Low wear rate and long life of the pressing wheel die: The die is made of alloy steel with a special processing technology, with a hard and wear-resistant surface and a tough core, and has high low-temperature impact toughness.

(3) The pressing roller adopts a vertical structure, direct feeding, high efficiency, and conducive to heat dissipation: The die adopts a vertical mechanism, direct feeding, high efficiency, and conducive to heat dissipation.

(4) Reasonable design and reliable manufacturing quality: It has the characteristics of simple structure, easy operation, small size, small footprint, labor saving and power saving.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 10.5-12 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 10.5-12 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*160-160kw,  TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图片

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand ton packing machine*1 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Project advantages: market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. They have high calorific value, close to medium-quality coal, and can provide sufficient heat; low ash content, very little ash residue after combustion, reducing cleaning costs and reducing environmental pollution; low emissions, extremely low sulfur content, and low nitrogen content. Pollutants such as sulfur dioxide and nitrogen monoxide produced during the combustion process are much lower than those of coal combustion, meeting strict environmental protection standards and are deeply favored by customers with high environmental protection requirements. In addition, biomass pellets have regular shapes, mostly cylindrical, high hardness, are not easy to break, and are easy to store and transport, further enhancing the market competitiveness of the product.

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry aims to turn agricultural and forestry waste into treasure, realize resource recycling, and reduce waste pollution to the environment. At the same time, the carbon dioxide emitted during the combustion of biomass pellets is largely offset by the carbon dioxide absorbed by plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with national environmental protection policies, but also helps entrepreneurs establish a good corporate image, create a good social reputation and potential business opportunities.

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干甘蔗渣图 颗粒图

Raw Material and Cost Advantages: Abundant resources, manageable costs

Raw materials are readily available and low-cost: In major sugarcane-producing areas, dry sugarcane stalks and processing waste can be directly used, eliminating the need for high-cost additional procurement. Raw material costs are limited to collection and transportation, and this eliminates the problem of waste accumulation in production areas.

High utilization rate and no waste: Powder and unqualified pellets generated during processing can be recycled into pelletizing, resulting in a comprehensive material utilization rate exceeding 95%, virtually eliminating raw material loss and further reducing unit costs.

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绿色地球+原材料+颗粒图

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公司展会图