1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 9-10.5T/Hour

3.TONY Brand9-10.5Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The dry bagasse pellet processing equipment uses dry bagasse as raw material and transforms it into fuel pellets through a series of processes, including crushing, pelletizing, cooling, and packaging. During the processing, the raw material is crushed into fine particles that meet the requirements of subsequent processing. Then, in the pelletizing stage, the equipment extrudes and forms pellets. After passing through a cooler to reduce the temperature, the pellets are packaged in a packaging machine and sold.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for dry bagasse pellets, processing equipment usually has high production efficiency. For example, some large-scale dry bagasse pellet processing production lines can process several tons or even tens of tons of wet bagasse per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.                                                                                                   

(2)Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of dry bagasse pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressing roller of the pelletizer to improve its wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.  

3. Application scenarios of dried bagasse biomass pellet processing equipment

Dry bagasse pellet processing equipment has a wide range of applications. Its core purpose is to convert high-moisture, difficult-to-process sugar production waste into standardized, high-energy-density biomass fuel. Sugar mills generate large quantities of wet bagasse (moisture content >40%) during the crushing season. This is converted into fuel pellets through a pellet production line (including crushing, drying, and pressing). The pressed pellets can be directly fed into the sugar mill's own boilers, replacing coal or natural gas. By meeting the sugar mill's steam and electricity needs, it can achieve 100% energy self-sufficiency.

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TONY Brand 9-10.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 9-10.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 9-10.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*132-132kw,  TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图片

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*2set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:9-10.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:9-10.5 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

This project leverages negative-cost raw materials, policy-driven demand, and carbon finance to create a triple growth engine. This creates a closed-loop value chain in key sugarcane-producing regions: waste processing fees, pellet sales, carbon sequestration revenue, and product premiums. By 2025, when the global carbon pricing system matures, the project's net profit margin could exceed 60%. This makes it a high-quality asset in the context of carbon neutrality and provides a dual solution for rural revitalization: green employment and environmental governance. We recommend prioritizing deployment in the core sugarcane producing regions of Guangxi and Yunnan to seize this window of opportunity.

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干甘蔗渣图 颗粒图

1.As a solid biofuel, bagasse pellets can be directly burned in boilers, replacing coal, fuel oil, or natural gas to provide steam, heat, or electricity for sugar refineries, other industrial users, and district heating facilities.                  

2. Carbonization for Sale: The bagasse pellets produced by the biomass pellet machine can be further carbonized and processed in a charcoal machine to produce charcoal sticks or briquettes for sale.

3. Pollution-Free Combustion: Bagasse pellets produce no pollutants after combustion, and the resulting ash is an ideal organic fertilizer, making it a clean and sustainable biomass energy source.

4. Ease of Transportation and Storage: The solidified bagasse reduces its volume by over 85%, making it easier to transport and store. Its density, durability, and combustion characteristics are significantly improved, significantly increasing its value and potential applications.

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绿色地球+原材料+颗粒图

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客户参观图