Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:10.5-12T/Hour

3.TONY Brand 10.5-12Ton/Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper , Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW, Pellet Cooler, Packing Machine And Belt Conveyors

5.Total Power: About 1600 kw

6.Need Area: About 2001 ㎡  L:69M  W: 29M  H:7.065M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

Biomass pellet processing works by transforming loose agricultural and forestry waste (such as wood chips, straw, and rice husks) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core process includes three key steps: raw material pretreatment, drying, and forming. Each step utilizes specialized equipment to transform the material's physical state.

2. Characteristics of wet wood log biomass pellet processing equipment

(1) Strong adaptability: It can directly process wet sawdust with high moisture content without the need for complex pre-drying processes, thus reducing the initial processing costs.

(2) Good molding effect: Through high-pressure extrusion, wet sawdust pellets can have high density and strength, are not easy to break, and are easy to store and transport.

(3) High degree of integration: Some equipment integrates functions such as crushing, conveying, pelletizing, and cutting, realizing integrated processing and saving operation steps.

(4) Relatively reasonable energy consumption: Designed based on the characteristics of wet materials, the material's own moisture can be used to assist in molding during the extrusion process. Compared with equipment that processes dry materials, it has more energy consumption advantages under certain conditions.

(5) Convenient operation: Most of them use automated control systems, which can easily adjust parameters such as particle size and output, making it suitable for continuous production.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1) Biomass energy: Processing wet sawdust into pellet fuel for boiler combustion, biomass power generation, etc., replacing traditional fossil energy and reducing carbon emissions.

(2) Agricultural and forestry waste treatment: Processing wet sawdust, branch debris, etc. generated in agricultural and forestry operations. The pellets produced can be used as organic fertilizer raw materials or livestock bedding, achieving recycling.

(3) Environmental engineering: Used to process wet sawdust waste generated by industries such as wood processing and furniture manufacturing, reducing landfill volume and reducing environmental pollution risks.

(4) Small processing sites: Suitable for on-site processing of wet sawdust in small and medium-sized wood processing plants, forest farms, etc., avoiding the costs of raw material transportation and drying, and improving resource utilization efficiency.

TONY Brand 10.5-12 Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:10.5-12Ton/Hour

2. Raw materials: Wet wood log , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 10.5-12tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160KW,Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ860-Ⅲ-250KW, Pellet Cooler,  Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤30cm Into25-55mm Wood Chips.   2.Model: TPC1300-600-160KW With 6 Blades*1set   3.Capacity:12-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160-160KW*2sets 3.Capacity: 5-6Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.8*24*2sets  3.Capacity:5-6Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*2sets 3.Capacity:5-6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-250KW*3sets  3.Capacity:3.5-4.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:10.5-12Ton/Hour	1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*1set 3.Capacity: 10.5-12Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*9sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 30cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600 model with 6 flying blades type:

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10.5-12Ton/Hour. 

C.TONY effective hammer mill TFD75*160-160KW*2Sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:10.5-12Ton/Hour.

C.TONY use 2set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1 set of TONY galvanized cooler separator                                        

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.1 set of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

1.Abundant raw materials:

Common raw materials include agricultural and forestry waste such as wood chips, rice husks, straw, and bark. They are widely available and have low acquisition costs. In some areas, they can even be obtained at zero cost.

2.Significant environmental benefits and high social value:

The development of the biomass pellet industry aims to transform agricultural and forestry waste into treasure, achieve resource recycling, and reduce waste pollution to the environment. At the same time, the carbon dioxide produced during the combustion of biomass pellets is basically balanced with the carbon dioxide absorbed by plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with national environmental protection policies, but also establishes a good corporate image for entrepreneurs, bringing high social reputation and potential business opportunities.

1.High Density and Easy Storage:

After compression molding, the volume is significantly reduced, making it easy to store and resistant to moisture and deterioration.

2.Easy Transportation:

The regular shape facilitates mechanized loading and unloading and transportation, reducing logistics costs.

3.Advantageous Applications:

(1)Wide Range of Applications: It can be used in a variety of applications, including industrial boilers, biomass power plants, home fireplaces, and agricultural greenhouse heating, replacing traditional energy sources such as coal and natural gas, offering high application flexibility.

(2)Convenient Use:It can be fed through automated equipment, making operation simple and compatible with many existing combustion equipment, eliminating the need for major equipment modifications.