Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:1.5-2T/Hour

3.TONY Brand 1.5-2 Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill,TONY Pellet MachineTYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 260 kw

6.Need Area: About 338 ㎡  L: 26M  W: 13M  H: 5.151M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

(1) Feeding Principle: The die is positioned upward, feeding the material vertically into the pelletizing chamber, ensuring direct delivery.

(2)Material Distribution Principle: The die is stationary, while the rollers rotate. Centrifugal force and the rebound effect of the two-layer high-circumference die naturally and evenly distribute the material across the inner surface of the ring die.

(3)Forming Principle: Taking the TONY wood pellet machine as an example, it utilizes the interaction between the extrusion force between the ring die and roller group and the friction of the die hole to form the material. No additives or binders are required during the processing of the material. Wood pellets have a softening property. When the temperature reaches a certain level, they soften, increasing their bonding strength. Under pressure, the fiber molecules dislocate, deform, and extend, and adjacent biomass particles are reassembled and pressed into shape.

2. Characteristics of wet wood log biomass pellet processing equipment

(1)The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

(2)The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

(3)The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 

(4)The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.

(5)The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

(6)The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

(7)Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

(8)High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1)Residential Heating and Household Energy: Biomass pellets can be used in home fireplaces and heating stoves, replacing traditional fuels such as coal and firewood. They offer high combustion efficiency, are cleaner and more environmentally friendly, and are easy to store and use.

(2)Industrial Biomass Boilers: As the primary fuel for industrial boilers, biomass pellets replace coal and significantly reduce emissions of atmospheric pollutants such as sulfur dioxide, nitrogen oxides, and particulate matter, helping companies achieve clean production and meet environmental protection requirements.

(3)Power Generation: Biomass pellets can be used as a fuel for thermal power generation. Compared to traditional coal-fired power generation, biomass pellets offer the advantages of being renewable and carbon neutral, effectively reducing carbon emissions and reducing dependence on fossil fuels.

(4)Agriculture and Forestr:Agricultural and Forestry Waste Treatment: Biomass pellets can convert large amounts of agricultural and forestry waste, such as straw, wood chips, rice husks, and bark, into valuable biomass fuel, enabling resource reuse, reducing environmental pollution, and increasing the added value of agricultural and forestry resources. 

(5)Animal Husbandry: Some biomass pellets can be used as feed for livestock in large farms. They are easy to store and transport, and the processed pellet feed is more nutritionally balanced, which is beneficial to the growth and health of livestock.

TONY Brand 1-1.5 Ton/Hour Wet Wood  Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Wet wood log, branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood  Log Pellet Production Line

2. Raw Material: All kinds of wet wood log

3. Moisture Content of Raw Material: 40%

4. Capacity: 1-1.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Multifuctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ551 - Ⅲ - 90kw, Pellet Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.

Wood Chipper	Multifuctional Hammer Mill	Rotary Drum Dryer
1.To Grind Wood Logs φ ≤20cm Into22-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Baldes*1set   3.Capacity: 4-7Ton/Hour.	1.To Crush 22-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFQ65*55-37KW*1set 3.Capacity: 1-1.5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.2*12*1set 3.Capacity:1-1.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-90KW*1set 3.Capacity:1-1.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:1-1.5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set   3.Capacity: 1-1.5Ton/Hour

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity1-1.5Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Processing wood into biomass pellets is a promising entrepreneurial venture. 

1.Demand Growth: As a clean, renewable fuel, biomass pellets continue to see growing market demand.

2.Energy Transition: As the global energy mix shifts toward renewable energy, biomass pellets, as a clean, renewable energy source, will gradually increase their share of energy supply. Furthermore, as people's expectations for living quality and environmental awareness increase, demand for biomass pellets in the home heating market is expected to grow further.

3.Expanding Applications: The application of biomass pellets will expand beyond traditional heating and power generation sectors to include industry, transportation, and other areas. For example, in industrial production, there is strong demand for boiler retrofits in industries like textiles and food processing. Biomass pellets can reduce carbon emissions by over 30% and are less expensive than natural gas.

Biomass pellet fuel refers to a granular fuel made by using crops (such as straw), wood (such as wood, pine, fir, etc.), sawdust and other agricultural and forestry processing waste (such as rice husks, tree bark, furniture factory foot feed, wood powder, cotton poles, peanut shells, medicinal residue, bamboo chips, sludge, building formwork, wooden pallets, etc.) as raw materials. After being extruded by a biomass pellet machine, the crushed raw materials are made by cold compact molding and processing under normal temperature conditions using a press roller and ring mold.

1.Density: The density of raw materials is generally 0.1 - 0.13t/m³, and the particle density after forming is 1.1 - 1.4t/m³. It has a large density and small size, which is convenient for storage and transportation, and greatly improves the combustion performance of biomass.

2.Shape: granular.

3.Odor: During the production process, no additives can be added, so the original smell of its raw materials is still maintained.

4.Elemental composition: 75-85% carbon content, 3-6% ash content, 1-3% moisture content, absolutely no impurities such as coal gangue, stones, etc. that do not heat and consume heat, and do not contain thiophosphate.

5.Catalyst value: The biomass pellet fuel generates a large amount of heat, with a heat generation of around 3900-4800 kcal/kg. The calorific value of the pellet fuel made from different raw materials varies. For example, larch particles are about 4022 kcal (16829kj/kg), red pine particles are about 3978 kcal (16645kj/kg), wood chip mixed particles are about 3896 kcal (16302kj/kg), and wood chip peanut shell particles are about 3812 kcal (15948kj/kg). The fuel calorific value produced by general biomass pellet fuel manufacturers is about 4100±100Kcal/Kg, and 1 ton of biomass pellet fuel is equivalent to 0.55-0.6 tons of standard coal or 0.4 tons of diesel/fuel oil