Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 600 kw

6.Need Area: About 805 ㎡  L: 46M  W:17.5M  H: 6.517M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

The core principle of wet wood pellet processing equipment is to produce pellets through extrusion. First, wet wood chips with a high moisture content (usually kept within an appropriate range to avoid being too wet or too dry) are fed into the equipment's crushing or pretreatment unit for initial crushing and mixing to achieve a more uniform texture. The treated wet wood chips are then conveyed between the pelletizer's rollers and a ring die (or flat die). The rotating rollers press the pellets, subjecting them to immense pressure within the die holes of the ring die (or flat die), compressing them into pellets of a defined density and shape. Finally, the pellets are cut and (in some equipment) cooled before processing is complete.

2. Characteristics of wet wood biomass pellet processing equipment

(1) Strong adaptability:

It can directly process wet sawdust with high moisture content without the need for complex pre-drying processes, thus reducing the initial processing costs.

(2) Good molding effect:

Through high-pressure extrusion, wet sawdust pellets can have high density and strength, are not easy to break, and are easy to store and transport.

(3) High degree of integration:

Some equipment integrates functions such as crushing, conveying, pelletizing, and cutting, realizing integrated processing and saving operation steps.

(4) Relatively reasonable energy consumption:

Designed based on the characteristics of wet materials, the material's own moisture can be used to assist in molding during the extrusion process. Compared with equipment that processes dry materials, it has more energy consumption advantages under certain conditions.

(5) Convenient operation:

Most of them use automated control systems, which can easily adjust parameters such as particle size and output, making it suitable for continuous production.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1) Biomass energy:

Wet sawdust is processed into biomass pellet fuel for boiler combustion, home heating, etc., replacing traditional fossil energy.

(2) Agriculture:

Wet sawdust pellets can be used as organic fertilizer carriers or bedding for livestock breeding, flower planting, etc.

(3) Forestry waste treatment:

Wet sawdust waste generated by wood processing is treated to achieve resource recycling and reduce environmental pollution.

(4) Industrial production assistance:

In industries such as artificial boards and papermaking, wet sawdust pellets can be used as intermediate raw materials to facilitate subsequent processing.

TONY Brand 4-5Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood log as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:4-5Ton/Hour

2. Raw materials: Wet wood log, branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 4-5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill -TFD75*132-132kw, Rotary Drum Dryer-1.8*20m,  TONY Pellet Machine TYJ860 - Ⅲ - 280kw, Pellet Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer Mill	Rotary Drum Dryer
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Baldes*1set    3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model:  TFD75*132-132KW*1set 3.Capacity: 4-5 Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.8*20*1set 3.Capacity:4-5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*1 Set   3.Capacity:4-5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:4-5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set 3.Capacity: 4-5Ton/Hour

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B..TONY Brand TPQ216 model with 2 flying blades type:

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5Ton/Hour. 

C.TONY Effective hammer mill TFD75*132-132KW

Main Parts: 

(1)TONY Effective hammer mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:4-5Ton/Hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ860-III-280KW 

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator                                        

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

The biomass pellet processing entrepreneurial project is a project with broad prospects. The following is an introduction from the perspective of project background and advantages: Project background: With the advancement of the "dual carbon" goal and the rise in traditional energy prices, the market demand for biomass pellets as a clean energy source continues to grow. In 2024, China's annual demand for biomass pellet fuel will exceed 45 million tons, and there is a production capacity gap in some regions, providing opportunities for entrepreneurship.

Project advantages

 (1) Abundant raw materials:

Common raw materials include agricultural and forestry waste such as wood chips, rice husks, straw, and bark. They are widely available and have low acquisition costs. In some areas, they can even be obtained at zero cost.

 (2) Significant environmental benefits:

The emission of harmful substances such as sulfur dioxide and nitrogen oxides produced by the combustion of biomass pellets is almost zero, and the ash after combustion can also be used as organic potassium fertilizer, which meets environmental protection requirements.

 (3) Large profit margin:

The current ex-factory price of biomass pellets ranges from about 700 to 1,000 yuan/ton, and can even be sold for more than 1,100 yuan/ton during the peak heating season in winter. Based on a small processing plant that produces 10 tons of pellets per day, the monthly profit easily exceeds 90,000 yuan.

As a common biomass energy and industrial raw material, wood pellets have the following characteristics and advantages:

1. Outstanding environmental protection

(1) It is a renewable energy source. The raw materials are wood processing waste (wood chips, scraps, etc.), which realizes "turning waste into treasure" and reduces the pollution caused by waste incineration or landfill.

(2) The carbon emissions during combustion are close to "carbon neutral". Compared with fossil energy such as coal, the emissions of harmful gases such as sulfur dioxide and nitrogen oxides are extremely low, which is environmentally friendly.

2. High energy density and easy to store and transport

(1) After compression molding, the density can reach 0.8-1.2 tons/cubic meter, which is much higher than loose wood chips (about 0.1-0.2 tons/cubic meter), greatly saving storage space.

(2) The pellets have regular shape (usually cylindrical, with a diameter of 6-10mm) and good fluidity. They can be easily transported through pipes, conveyor belts, etc. and are not easy to scatter.

3. High combustion efficiency

(1) Low water content (generally controlled at 10%-15%), complete combustion, and thermal efficiency of more than 85%, which is higher than direct combustion of logs or loose wood chips (thermal efficiency of about 30%-50%).

(2) Stable combustion and continuous firepower make it suitable as fuel for boilers, fireplaces and other equipment.

4. Wide range of applications

(1) Mainly used as biomass fuel for industrial heating, home heating, power generation and other fields, replacing coal, natural gas, etc.

(2) It can also be used as an organic fertilizer carrier, pet bedding, artificial board raw material, etc., and play a role in agriculture, animal husbandry, and manufacturing.

5. Abundant raw materials and low cost

(1) The raw materials come from scraps and sawdust from industries such as wood processing and furniture manufacturing.

(2)They are widely available and inexpensive. In some areas, they can be obtained free of charge, reducing production and use costs.

6. Convenient to use

(1) It can be directly supplied to the combustion system through automated feeding equipment, without the need for complex pretreatment, simple operation, and reduced labor costs.

(2) After combustion, there is little ash (generally accounting for 1%-5%), and the ash is rich in potassium, calcium and other elements, which can be returned to the fields as fertilizer, realizing resource recycling.