Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:2-2.5T/Hour

3.TONY Brand 2-2.5 Ton/Hour Wet Wood Log Pellet Line Project Process

4:Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 330 kw

6.Need Area: About  608 ㎡  L:38M  W: 16M  H:5.489M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

Biomass pellet processing works by transforming loose agricultural and forestry waste (such as wood chips, straw, and rice husks) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core process includes three key steps: raw material pretreatment, drying, and forming. Each step utilizes specialized equipment to transform the material's physical state.

2. Characteristics of wet wood log biomass pellet processing equipment

(1)Efficient Energy Conversion

Biomass pellet machines efficiently convert biomass feedstock into solid pellet fuel, which boasts a higher energy efficiency than traditional fuels and produces more environmentally friendly exhaust emissions.

(2)Low Cost and High Production Efficiency

The biomass pellet machine's processing is relatively simple, requiring only compression and drying. This results in low production costs and high efficiency, saving businesses significant costs and improving economic returns.

(3)Wide Range of Applications

Biomass pellet fuel can be used in heating, power generation, industrial production, and many other areas. In heating, it can replace traditional fuels such as coal and natural gas, reducing environmental pollution and saving energy costs. In power generation, biomass pellet machines convert biomass fuel into electricity, providing a reliable energy source for urban industrial production and residential life. Biomass pellet fuel can also be used for household barbecues, heating, and other purposes.

3. Application scenarios of wet wood log biomass pellet processing equipment

As a clean, renewable energy source, biomass pellets offer high combustion efficiency, low pollutant emissions, and convenient storage and transportation, making them suitable for a wide range of applications, including industrial, agricultural, commercial, and residential applications.

(1) Industrial Heating and Power Generation:

Industrial Boiler Alternative Fuel: Biomass pellets can directly replace coal, natural gas, and other fuels in industrial boilers (such as steam boilers and hot water boilers) to meet the heating needs of industries such as food processing, textiles, papermaking, and chemicals.

Biomass Power Generation: Biomass pellets are used as fuel in biomass power plants, directly burning to drive steam turbines for power generation.

(2) Agriculture and Agricultural Product Processing:

Agricultural Product Drying: In the drying of agricultural products such as grains (rice, corn), fruits (raisins, dried persimmons), vegetables (mushrooms, chili peppers), and traditional Chinese medicine, the hot air generated by biomass pellet combustion provides a stable heat source with easily controllable temperatures (50-150°C), making it suitable for applications requiring a high-quality drying environment. Greenhouse Heating: Biomass pellet combustion equipment (such as hot air furnaces) provides heat to greenhouses in winter, maintaining suitable temperatures and humidity to ensure the growth of crops such as vegetables and flowers.

(3) Commercial and Public Facility Heating: 

Centralized Heating for Hotels, Schools, and Hospitals: For small and medium-sized commercial venues or public facilities, biomass pellet boilers can replace gas or electric heating systems, providing winter heating and hot water supply.

Catering and Food Processing Auxiliary: In some fuel-sensitive restaurants (such as farmhouses and small food workshops), biomass pellets can be used in stovetops to provide cooking heat. They can also serve as an auxiliary energy source for steaming, cooking, and stir-frying in food processing.

4. Residential Heating and Energy Use: 

Home Heating: Biomass pellets can be used in small pellet stoves (fireplaces, heating stoves) to provide heating for homes. They are cleaner than coal and more economical than electric heating.

TONY Brand 2-2.5 Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet wood Log, branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity:2-2.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD65*75-55kw, Rotary Drum Dryer-1.8*12m, TONY Pellet Machine TYJ551 - Ⅲ - 132kw, Pellet Cooler, Small Packaging Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer Mill	Rotary Drum Dryer
1.To Grind Wood Logs φ ≤20cm Into22-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Baldes*1set 3.Capacity: 4-7Ton/Hour.	1.To Crush 22-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*75-55KW*1set 3.Capacity: 2-2.5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.8*12*1set 3.Capacity:2-2.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*1 set 3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-1.5*1set 3.Capacity:2-2.5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1 set 3.Capacity: 2-2.5Ton/Hour

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPQ216 model with 2 flying blades type

C.Capacity:4-7Ton/Hour. 

Main Parts:

(1).TONY's Wood Chipper.

(2). Feed And Discharge Belt Frequency Control To Prevent Card Material

(3). Hydraulic System Control Can Be Used For Thicker Materials

(4). Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2-2.5Ton/Hour. 

C.TONY Effective hammer mill TFD65*75-55KW

Main Parts: 

(1). TONY Effective hammer mill.

(2). Galvanized Dust Collector.

(3). Sawdust Transportation Fan Blower.

(4). Cyclone With Airlock.

(5). Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:2-2.5Ton/Hour.

C.TONY use 1set of 1.8*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour. 

C.1 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-132KW With Capacity 2-2.5Ton/Hour.

Main Parts:

(1). TONY's new Vertical Ring Die Pellet Machine.

(2). Cyclone And Bags Dust Collectors. 

(3). Automatic Lubrication System.

(4). Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 2-2.5Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Biomass pellet startups enjoy numerous advantages, including strong policy support, broad market demand, and low raw material costs.

Strong policy support: 

Biomass energy has become a new hotspot for rural venture capital investment.

Broad market demand: 

Biomass pellets can be widely used in industrial heating, power generation, agricultural drying, and commercial heating. Market demand for biomass pellets is expected to rise sharply. Furthermore, there is significant market potential in residential heating, catering, and other fields.

Low raw material costs: 

Biomass pellets are primarily made from agricultural and forestry waste, such as sawdust, rice husks, and straw. These raw materials are abundant in rural areas, are low-cost, and widely available. They also address waste disposal challenges and promote resource recycling.

Biomass pellet fuel refers to a granular fuel made by using crops (such as straw), wood (such as wood, pine, fir, etc.), sawdust and other agricultural and forestry processing waste (such as rice husks, tree bark, furniture factory foot feed, wood powder, cotton poles, peanut shells, medicinal residue, bamboo chips, sludge, building formwork, wooden pallets, etc.) as raw materials. After being extruded by a biomass pellet machine, the crushed raw materials are made by cold compact molding and processing under normal temperature conditions using a press roller and ring mold.

Industrial heating sector: 

In industries such as wood processing, food processing, and textile printing and dyeing, the high-temperature smoke generated by the combustion of biomass pellets can be directly used to heat boilers, providing steam or hot water for the production process, replacing traditional fuels like coal and oil, and reducing production costs while meeting environmental protection requirements.

Residential heating: 

Biomass pellet heating stoves are easy to operate, have a clean and smoke-free combustion process, and have relatively low heating costs, which can provide residents with a warm and comfortable living environment. Especially in some rural areas and urban-rural fringe areas, they have broad application prospects.

Power generation sector: 

Biomass pellets can be used as fuel for biomass power plants, and through combustion, they drive steam turbines to generate electricity. Compared with traditional thermal power generation, biomass power generation not only reduces reliance on fossil energy but also effectively handles a large amount of agricultural and forestry waste, achieving a win-win situation of energy production and environmental protection.

Livestock farming: 

In livestock farming, biomass pellets can be used for heating livestock sheds and drying feed. In cold winters, using biomass pellet heating stoves to provide a warm environment for livestock sheds helps improve the growth performance and health levels of livestock. At the same time, using the heat generated by biomass pellet combustion to dry feed can extend the storage period of feed and ensure its quality.