Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:0.8-1.2T/Hour

3.TONY Brand 0.8-1.2Ton/Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ450-II-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 210 kw

6.Need Area: About  608 ㎡  L:38M  W: 16M  H:5.489M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

Wet wood log pellet processing equipment is used to chop and compress bundles or packets of wet wood and other biomass raw materials into pellet fuel. Its working principle is to first chop the wet wood raw materials through shredders and other pretreatment equipment. Then, it is pressed through the pelletizing machine, and finally, pellet biomass fuel that meets quality standards is produced.

2. Characteristics of wet wood log biomass pellet processing equipment

(1) Wet wood log biomass pellet processing equipment features high efficiency and low energy consumption. It can rapidly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials. The pellet machine is equipped with molds of various specifications. According to different biomass raw materials, the corresponding mold can be selected for processing, enhancing the adaptability of processing.

(3) The design of wet - wood biomass pellet processing equipment is mature. The finished pellets have stable molding, stable output, and high quality.

(4) Biomass pellet processing equipment is simple to operate, easy to use, has a high degree of automation, requires less labor, effectively reduces labor intensity, and improves production.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1) Domestic solid fuel: Wet wood log pellet fuel has a high utilization rate, is convenient for storage and use, and is hygienic and safe. It can be used for home heating.

(2) The main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. For every 10,000 tons of biomass fuel burned, it can replace 7,000 tons of standard coal, reduce SO₂ emissions by 165 tons, smoke and dust emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3400 - 6000 kcal.

In simple terms, wet - wood biomass pellet fuel can be described as "environmentally friendly", "energy - saving", "renewable", and "with zero carbon emissions". Biomass fuel is the best renewable energy source to replace coal. From the perspectives of cost, energy conservation, and environmental protection, biomass fuel is a better alternative to coal. 

TONY Brand 0.8-1.2 Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Wet wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood log

3. Moisture Content of Raw Material: 40%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Multifunctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ450-II-55KW, Pellet Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Multifunctional Hammer Mill	Rotary Drum Dryer
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Blades*1set   3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFQ65*55-37KW*1set 3.Capacity: 1-1.5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.2*12*1set 3.Capacity:1-1.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ450-II-55KW*1 Set   3.Capacity:0.8-1.2Ton/Hour/Set	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:0.8-1.2Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 0.8-1.2Ton/Hour

1.Wood Chipping Process

A.This process is mainly used to grind the wood logs whose diameter is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPQ216 model with 2 flying blades type

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4) Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY use multifunctional hammer mill TFQ65*55-37KW

Main Parts: 

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:1-1.5Ton/Hour.

C.TONY use 1set of 1.2*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ450-II-55KW

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Separator With Capacity 0.8-1.2Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

1. With the increasingly severe energy and environmental crisis, biomass energy, as a renewable and clean energy source, has received growing attention. Taking crop straw as an example, its potential for in - depth development is enormous. There are various ways to utilize biomass, and processing biomass into compressed pellet fuel is an advanced approach to biomass utilization. The sulfur content in biomass pellet fuel is less than one - tenth of that in coal. Replacing coal combustion with it can effectively reduce the emission of sulfur dioxide in the atmosphere, and the ash generated after combustion is an excellent natural fertilizer. At present, the gasification combustion of biomass pellets is a clean and environmentally friendly combustion mode, which is of great significance for reducing pollution emissions and protecting the atmospheric environment.

2. Crop straw, as an extremely important resource in agricultural production, is very common in rural areas and exists in huge quantities. For a long time, there has been a lack of good treatment methods for straw. If it is burned on - site, it will cause pollution to the environment. However, choosing straw as the raw material for biomass pellets results in extremely low raw material costs. If there are a large number of straw resources in or around the area, the raw material cost can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an option for the country's energy needs. The market demand for biomass fuel is constantly increasing, and the price of biomass pellet energy made from straw is also rising steadily. For entrepreneurial projects, there is a considerable profit margin. Therefore, using straw to produce biomass pellets has multiple benefits. Besides protecting the environment and helping to solve employment problems, it can also bring considerable economic benefits and ensure the sustainability of energy.

Advantages of  Wet Wood Log as Biomass Pellet Fuel

When wet wood is processed into biomass pellet fuel, it offers numerous advantages, which are not only evident in environmental protection, economic aspects, and contributions to social development and energy structure improvement, but also in its unique combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residue

The calorific value of wet wood biomass pellet fuel after combustion, as well as its ash content, is approximately 10% lower than that of medium - grade coal. However, wet wood biomass pellets burn out completely under normal working conditions. In contrast, coal cannot burn out entirely, leaving cinders with a combustible composition accounting for 10% to 15% of the total. As a result, in practical applications, the effective calorific values of the two are comparable.

2. Ignition Ease

Wet wood biomass pellet fuel has a better ignition property compared to coal. It ignites easily, significantly reducing the ignition time required for starting the combustion process.

3. Solid Emissions

The solid emissions of wet wood biomass pellet fuel are much lower than those of coal. This not only cuts down on the cost of slag disposal but also reduces environmental pollution. The solid emissions of wet wood biomass pellet fuel are mainly ash, accounting for about 0.4% - 7.0% of the total weight. In contrast, the solid emissions from coal combustion are a mixture of ash, alkali, and unburned coal, making up about 25% to 40% of the total weight.

4. Air Pollution and Corrosion

The degree of air pollution and boiler corrosion caused by coal is far greater than that of wet wood biomass pellet fuel. Coal soot contains a large amount of particulate carbon and toxic and corrosive gases such as SO₂ and CO. The main component of wet wood biomass pellet fuel is C - H organic matter. There is no particulate carbon and SO₂ gas in its flue gas. Instead, it mainly consists of C - H volatile gases, and its SO₂ and CO emissions are nearly zero. When burned, the smoke color is less than Ringelmann 1 level. This greatly reduces air pollution and carbon dioxide emissions, and wet wood biomass pellet fuel is internationally renowned as a "clean fuel."

5. Cost and Time Savings

Using wet wood biomass pellet fuel for boiler operation incurs less cost and time compared to burning coal. For example, a 0.5t boiler using wet wood biomass pellet fuel costs 11% less than when burning coal and saves 34% of the time. In another case, for a 0.5t boiler, the fuel cost relative to coal is reduced by 10%, and the time saved is 16%.

6. Continuous Combustion

The continuous combustion time of wet wood biomass pellet fuel is generally 8 to 10 times longer than that of soft, bulk materials. It can maintain a stable and continuous combustion state, ensuring a more reliable energy supply.