Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:3-3.5T/Hour

3.TONY Brand 3-3.5Ton/Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 500 kw

6.Need Area: About  840 ㎡  L:48M  W: 17.5M  H:6.629M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

Wood pellet processing equipment is specialized equipment that converts logs (such as pine, poplar, and other woods) into regular pellets. Its core function is to reduce the log's volume and shape it through physical processing. It is widely used in energy, agriculture, and industry. The workflow of wood pellet processing equipment can be divided into five core steps: pretreatment, crushing, drying, pelletizing, and post-processing. These steps work together to transform logs into pellets.

2. Characteristics of wet wood log biomass pellet processing equipment

(1) High forming rate: 

The core pelletizer adopts a ring die or flat die structure, which compresses and bonds wood fibers through high temperature and high pressure, achieving a forming rate of over 95%. The pellet density is usually between 0.8-1.2g/cm³, with high hardness and not easy to break.

(2) Strong continuous operation capability: 

The equipment uses wear-resistant alloy molds and pressure wheels, optimizing the life of wear parts based on the high fiber characteristics of wood raw materials, and can achieve 12-24 hours of continuous production, reducing downtime and maintenance time.

(3) Controllable particle size: 

By replacing molds with different apertures (common diameters are 6-12mm), wood pellets of different sizes can be produced to meet the needs of different scenarios such as industrial boilers and home heating.

3. Application scenarios of wet wood log biomass pellet processing equipment

Industrial Energy:

 Processing equipment provides fuel (replacing coal and oil) for factory boilers and kilns, such as steam boilers in textile and food factories, and heating kilns in the ceramic and building materials industries. This stable production of pellets ensures energy supply.

Power Generation: 

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring combustion efficiency and stable power generation.

Agriculture and Animal Husbandry: 

Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. The equipment can be adapted to different agricultural needs by adjusting the process.

Residential Heating: 

For pellets used in home fireplaces and small heating appliances, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capacity directly impacts the user experience of these pellets.

Environmental Protection and Waste Management: 

In garbage and sewage treatment plants, processing equipment can convert organic waste (such as sludge and food waste) into fuel pellets for resource utilization. Corrosion- and clogging-resistant designs are key.

TONY Brand 3-3.5Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:3-3.5Ton/Hour

2. Raw materials: Wet wood Log , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-3.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860 - Ⅲ - 220kw, Pellet Cooler, Small Packaging Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer Mill	Rotary Drum Dryer
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Baldes*1set    3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*100-110KW*1set 3.Capacity: 3-3.5 Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.8*18*1set 3.Capacity:3-3.5 Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-220KW*1 Set 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:3-3.5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set 3.Capacity: 3-3.5Ton/Hour

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B..TONY Brand TPQ216 model with 2 flying blades type:

Main Parts: 

(1).TONY's Wood Chipper.

(2). Feed And Discharge Belt Frequency Control To Prevent Card Material

(3). Hydraulic System Control Can Be Used For Thicker Materials

(4). Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:3-3.5Ton/Hour. 

C.TONY Effective hammer mill TFD75*100-110KW

Main Parts: 

(1). TONY Effective hammer mill.

(2). Galvanized Dust Collector.

(3). Sawdust Transportation Fan Blower.

(4). Cyclone With Airlock.

(5). Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:3-3.5Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-3.5Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ860-III-220KW 

Main Parts:

(1). TONY's new Vertical Ring Die Pellet Machine.

(2). Cyclone And Bags Dust Collectors. 

(3). Automatic Lubrication System.

(4). Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator                                        

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Project Advantages: Market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. Their calorific value is high, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have low ash content, and very little ash remains after combustion, reducing cleaning costs and environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. The pollutants such as SO₂ and NOₓ produced during combustion are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12mm and a length of 20-50mm. The density can reach 0.8-1.2g/cm³, high hardness, not easy to break, and easy to store and transport, further enhancing the market competitiveness of the product. 

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry is to "turn waste into treasure" for agricultural and forestry waste, realize the recycling of resources, and reduce the pollution of waste to the environment. At the same time, during the combustion process of biomass pellets, the carbon dioxide emissions are basically balanced with the carbon dioxide absorbed during plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with the national environmental protection policy, but also establishes a good corporate image for entrepreneurs, bringing high social reputation and potential business opportunities.

Wood pellets are solid fuels made from wood processing waste (such as wood chips, sawdust, and shavings) through crushing, drying, and extrusion. Their main characteristics and advantages are as follows:

Core Advantages

1. High resource utilization and manageable costs.

The raw materials are sourced from wood processing waste (such as scraps from furniture and plywood factories), turning waste into treasure. The raw material cost is low and widely available. The production process also consumes low energy, resulting in overall economic benefits compared to coal, natural gas, and other energy sources.

2. Replacing fossil fuels and reducing pollution.

It can directly replace traditional fuels such as coal and heavy oil and be used in industrial boilers, home heating, and agricultural greenhouse heating, significantly reducing sulfur dioxide, nitrogen oxide, and dust emissions, contributing to the "dual carbon" goals.

3. Wide range of applications.

Industrial: As a boiler fuel, it provides heat for industries such as food processing, textiles, and papermaking.

Residential: As a clean fuel for home fireplaces and heating stoves, it is easy to operate and odorless.

Power generation: As a primary fuel in biomass power plants, it can be co-fired with coal to reduce carbon emissions.

4. Reusable ash after combustion: 

The ash after combustion is rich in potassium, calcium, and other elements and can be used in agricultural production as organic fertilizer or soil conditioner, achieving resource recycling across the entire industry chain.