Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:10-12T/Hour

3.TONY Brand 10-12Ton/Hour Wet Wood Log Pellet Line Project Process

4.Main Machine:Comprehensive Chipper , Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW, Pellet Cooler, Packing Machine And Belt Conveyors

5.Total Power: About 1500 kw

6.Need Area: About  2240 ㎡  L:70M  W: 32M  H:7.411M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

The initial dehydration is achieved through strong mechanical pressure, and the friction heat generated during the extrusion process is used to achieve self-drying of the material and plasticization of the lignin, and finally the material is formed into dense particles under high pressure in the mold.

2. Characteristics of wet wood log biomass pellet processing equipment

(1) Strong adaptability: It can directly process wet sawdust with high moisture content without the need for additional drying pretreatment, thus reducing the initial processing cost and energy consumption.

(2) High-efficiency pelletizing: Equipped with special extrusion and tempering devices, it achieves partial dehydration during the pelletizing process through the combination of mechanical force and thermal energy, ensuring the pellet forming rate and hardness. The finished pellets have high density and are not easy to break.

(3) Anti-blocking design: Key components such as the feed port and screw are made of anti-sticking and wear-resistant materials to reduce the blockage problem caused by wet material adhesion and maintain continuous and stable operation of the equipment.

(4) High degree of integration: Some equipment integrates functions such as crushing, mixing, and pelletizing, and can directly process wet sawdust in an integrated manner, simplifying the production process and improving overall efficiency.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1) Biomass energy: Processing wet sawdust into pellet fuel for boiler combustion, biomass power generation, etc., replacing traditional fossil energy and reducing carbon emissions.

(2) Agricultural and forestry waste treatment: Processing wet sawdust, branch debris, etc. generated in agricultural and forestry operations. The pellets produced can be used as organic fertilizer raw materials or livestock bedding, achieving recycling.

(3) Environmental engineering: Used to process wet sawdust waste generated by industries such as wood processing and furniture manufacturing, reducing landfill volume and reducing environmental pollution risks.

(4) Small processing sites: Suitable for on-site processing of wet sawdust in small and medium-sized wood processing plants, forest farms, etc., avoiding the costs of raw material transportation and drying, and improving resource utilization efficiency.

TONY Brand 10-12 Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:10-12Ton/Hour

2. Raw materials: Wet wood log , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 10-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160KW,Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760-Ⅲ-160KW, Pellet Cooler,  Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤30cm Into25-55mm Wood Chips.   2.Model: TPC1300-600-160KW With 6 Blades*1set   3.Capacity:12-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160-160KW*2sets 3.Capacity: 5-6Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.8*24*2sets 3.Capacity:5-6Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*2 sets 3.Capacity:5-6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*4sets  3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets 3.Capacity:10-12Ton/Hour	1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2sets 3.Capacity: 10-12Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*12sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 30cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600 model with 6 flying blades type:

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10-12Ton/Hour. 

C.TONY effective hammer mill TFD75*160-160KW*2Sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:10-12Ton/Hour.

C.TONY use 2set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.2 sets of TONY galvanized cooler seperator                                        

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.2 sets of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

1.Strong policy support:

With the ongoing advancement of the "Dual Carbon" strategy, China has introduced a series of policies to encourage the development and application of biomass energy. For example, the "14th Five-Year Plan for Renewable Energy Development" explicitly supports this sector, creating a favorable policy environment for biomass pellet processing projects.

2.Abundant raw material resources:

The raw materials for biomass pellets primarily consist of agricultural and forestry waste, such as straw, sawdust, rice husks, and peanut shells. These sources are widespread, and in some areas, these raw materials are even available free of charge, effectively reducing procurement costs.

3.Strong market demand:

Biomass pellets can be used for industrial heating, residential heating, power generation, animal husbandry, and other applications. With increasing environmental protection requirements, traditional coal-fired boilers are gradually being phased out. Demand for biomass pellets is rapidly growing in areas such as industrial boiler renovation, biomass heating, and power plants.

1.Widely Available and Low Cost:

The raw materials are primarily forestry waste such as sawdust, scraps, branches, and bark generated during wood processing. These materials are readily available in large quantities at wood processing plants, furniture factories, and other locations, and some can be obtained at low or even free prices, effectively controlling raw material costs.

2.Sustainability:

As a renewable resource, proper logging and planting ensure a continuous supply of raw materials, in line with the concept of green development.

3.High and Stable Calorific Value:

The calorific value of wood pellets is typically 4,000-5,000 kcal/kg, and their combustion efficiency can reach over 90%, providing a stable heat supply to meet heating needs for industrial and domestic applications.

4.Fully Combustion and Low Pollution:

The amount of pollutants such as sulfur dioxide and nitrogen oxides produced during combustion is far lower than that of coal, and the amount of ash produced is low, resulting in minimal environmental impact and compliance with environmental standards.