Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:12.5-15 T/Hour

3.TONY Brand 12.5-15  Ton /Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1850 kw

6.Need Area: About 2368 ㎡  L: 74M  W: 32M  H: 7.411M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

Wood pellet processing equipment is specialized equipment that converts logs (such as pine, poplar, and other woods) into regular pellets. Its core function is to reduce the log's volume and shape it through physical processing. It is widely used in energy, agriculture, and industry. The workflow of wood pellet processing equipment can be divided into five core steps: pretreatment, crushing, drying, pelletizing, and post-processing. These steps work together to transform logs into pellets.

2. Characteristics of wet wood log biomass pellet processing equipment

(1)Strong Raw Material Adaptability

It can process various types of logs (hardwoods such as oak and softwoods such as pine), as well as log processing waste such as branches and veneer, achieving a raw material utilization rate of over 95%.

(2)Stable Pellet Quality

The pellets after forming have a density of 0.6-1.2g/cm³, high hardness (crushing strength >90%), and a moisture content of ≤15%, making them easy to store and transport. The pellets are also uniform in size (length and diameter tolerance ≤1mm), meeting the requirements of various scenarios.

(3)Energy Efficiency

The continuous production design (hourly output varies depending on the equipment model) results in low unit energy consumption. Some equipment can utilize wood chips generated during processing as fuel (e.g., for dryer heating), further reducing costs.

(4)Effective Environmental Performance

The processing process uses no chemical additives (relying on the natural bonding of lignin). The pellets emit only a low amount of CO₂ (nearly ""carbon neutral"") when burned, far lower than fossil fuels such as coal. The equipment also includes a built-in dust removal device to reduce dust pollution.

(5) High degree of automation

Equipped with a PLC control system, it automatically adjusts parameters such as particle size, drying temperature, and granulation pressure, enabling ""one-button start and stop."" Some equipment supports remote monitoring, reducing manual operation.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1) Energy and fuel fields

This is the main application scenario. The processed pellets (called ""biomass pellet fuel"") can replace coal and natural gas and be used in industrial boilers (such as heating in food factories and chemical plants), civil fireplaces (home heating), and biomass power plants (power generation and grid connection).

Advantages: High combustion efficiency (calorific value of about 4000-4800kcal/kg, close to medium-quality coal), low pollutant emissions (SO₂ emissions are only 1/10 of coal).

(2) Agriculture and animal husbandry

Aquaculture bedding: The pellets have strong water and moisture absorption (each kg can absorb 2-3kg of water) and are soft in texture. They are often used as bedding in chicken houses, pig houses, and pet cages. They can reduce ammonia emissions and improve the breeding environment.

Organic fertilizer raw materials: After being crushed, the pellets can be mixed with livestock and poultry manure for fermentation to make organic pellet fertilizer, which can be used in farmland and orchards to improve soil fertility.

TONY Brand 12.5-15 Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:12.5-15Ton/Hour

2. Raw materials: Wet wood log , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources."

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 12.5-15 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-600-200KW, Effective Hammer Mill-TFD85*220-220KW,Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ760-Ⅲ-160KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤35cm Into25-55mm Wood Chips.    2.Model: TPC1400-600-200KW With 6 Blades*1set    3.Capacity:14-20Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*220-220KW*2sets 3.Capacity: 7-8Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD2.2*24*2sets 3.Capacity:6.5-7.5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-15*1set 3.Capacity:12.5-15Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*5sets 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:12.5-15Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD* 1set 3.Capacity: 12.5-15 Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*9sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 35cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1400-600 model with 6 flying blades type:

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:12.5-15Ton/Hour. 

C.TONY effective hammer mill TFD85*220-220KW*2Sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:12.5-15Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1 set of TONY galvanized cooler separator                                        

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.1 set of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

Biomass pellet startups enjoy numerous advantages, including strong policy support, broad market demand, and low raw material costs.

1.Strong policy support:

Biomass energy has become a new hotspot for rural venture capital investment.

2.Broad market demand:

Biomass pellets can be widely used in industrial heating, power generation, agricultural drying, and commercial heating. Market demand for biomass pellets is expected to rise sharply. Furthermore, there is significant market potential in residential heating, catering, and other fields.

3.Low raw material costs:

Biomass pellets are primarily made from agricultural and forestry waste, such as sawdust, rice husks, and straw. These raw materials are abundant in rural areas, are low-cost, and widely available. They also address waste disposal challenges and promote resource recycling.

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

4.Equipment Investment:

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

5.Plant and Site Costs:

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

6.Environmental and Other Expenses:

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

Core Advantages

Wood pellets are solid fuels made from wood processing waste (such as wood chips, sawdust, and shavings) through crushing, drying, and extrusion. Their main characteristics and advantages are as follows:

1. High resource utilization and manageable costs.

The raw materials are sourced from wood processing waste (such as scraps from furniture and plywood factories), turning waste into treasure. The raw material cost is low and widely available. The production process also consumes low energy, resulting in overall economic benefits compared to coal, natural gas, and other energy sources.

2. Replacing fossil fuels and reducing pollution.

It can directly replace traditional fuels such as coal and heavy oil and be used in industrial boilers, home heating, and agricultural greenhouse heating, significantly reducing sulfur dioxide, nitrogen oxide, and dust emissions, contributing to the ""dual carbon"" goals.

3. Wide range of applications.

Industrial: As a boiler fuel, it provides heat for industries such as food processing, textiles, and papermaking.

Residential: As a clean fuel for home fireplaces and heating stoves, it is easy to operate and odorless.

Power generation: As a primary fuel in biomass power plants, it can be co-fired with coal to reduce carbon emissions.

4. Reusable ash after combustion:

The ash after combustion is rich in potassium, calcium, and other elements and can be used in agricultural production as organic fertilizer or soil conditioner, achieving resource recycling across the entire industry chain.