Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:14-16/Hour

3.TONY Brand 14-16Ton /Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2200 kw

6.Need Area: About 2240 ㎡  L: 70M  W: 32M  H: 7.411M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

First, the wet sawdust is pre-processed (such as crushing, screening, and removing impurities) to ensure uniform particle size. The wet sawdust is then fed into the pelletizer's ring or flat die. Rotating rollers compress the sawdust within the die's pores, forming pellets with a defined density and shape. During this process, the wet sawdust's inherent moisture and fiber structure combine under pressure, allowing pellets to be formed without the need for additional adhesives. (If the moisture content is too high, drying may be necessary to adjust the humidity.)

2. Characteristics of wet wood log biomass pellet processing equipment

(1) Strong adaptability: It can process wet sawdust with high moisture content, reducing the initial drying cost.

(2) High molding efficiency: Loose sawdust is quickly compressed into pellets through mechanical extrusion, with a high degree of automation and strong continuous production capacity.

(3) Stable pellet quality: The pellets after molding have high density and moderate hardness, making them easy to store and transport and not easy to break.

(4) Compact structure: The equipment integrates pretreatment, pelletizing and other functions, occupies a small area, and is relatively easy to operate and maintain.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1) Biomass energy: Wet sawdust is processed into biomass pellet fuel for use in boilers, fireplaces, and other heating or power generation applications.

(2) Agriculture: Sawdust pellets can be used as organic fertilizer carriers, edible fungus culture medium substrates, etc.

(3) Forestry processing: Wet sawdust waste generated by wood processing is processed to achieve resource recycling and reuse, reducing waste pollution.

(4) Animal husbandry: After special treatment, it can be used as bedding or feed filler for some livestock and poultry (must comply with relevant standards).

TONY Brand 14-16 Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:14-16Ton/Hour

2. Raw materials: Wet wood log , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 14-16 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-700-250KW, Effective Hammer Mill-TFD85*250-250KW, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ860-Ⅲ-250kw, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤35cm Into25-55mm Wood Chips.   2.Model: TPC1400-700-250KW With 6 Blades*1set   3.Capacity:14-16Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*250-250KW*2sets 3.Capacity: 7-8Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD2.5*24*2sets  3.Capacity:7-8Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-8*2sets 3.Capacity:7-8Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-250KW*4sets 3.Capacity:3.5-4.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets 3.Capacity:14-16Ton/Hour	1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD* 2sets  3.Capacity: 14-16Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*12sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 35cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1400-700 model with 6 flying blades type:

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:14-16Ton/Hour. 

C.TONY effective hammer mill TFD85*250-250KW*2Sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:14-16Ton/Hour.

C.TONY use 2set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-16Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250KW*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.2 sets of TONY galvanized cooler separator                                        

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.2 sets of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

The biomass pellet processing entrepreneurial project is a project with broad prospects. The following is an introduction from the perspective of project background and advantages.

1.Project background:

With the advancement of the "dual carbon" goal and the rise in traditional energy prices, the market demand for biomass pellets as a clean energy source continues to grow. In 2024, China's annual demand for biomass pellet fuel will exceed 45 million tons, and there is a production capacity gap in some regions, providing opportunities for entrepreneurship.

2.Project advantages:

(1) Abundant raw materials:

Common raw materials include agricultural and forestry waste such as wood chips, rice husks, straw, and bark. They are widely available and have low acquisition costs. In some areas, they can even be obtained at zero cost.

(2) Significant environmental benefits:

The emission of harmful substances such as sulfur dioxide and nitrogen oxides produced by the combustion of biomass pellets is almost zero, and the ash after combustion can also be used as organic potassium fertilizer, which meets environmental protection requirements.

(3) Large profit margin:

The current ex-factory price of biomass pellets ranges from about 700 to 1,000 yuan/ton, and can even be sold for more than 1,100 yuan/ton during the peak heating season in winter. Based on a small processing plant that produces 10 tons of pellets per day, the monthly profit easily exceeds 90,000 yuan.

1.Wide range of sources and low cost:

The raw materials are mainly forestry waste such as wood chips, scraps, branches, and bark generated by wood processing. These materials are available in large quantities in wood processing plants, furniture factories, and other places. Some can be obtained at low prices or even for free, which can effectively control the cost of raw materials.

2.Strong sustainability:

It is a renewable resource. As long as trees are harvested and planted reasonably, a continuous supply of raw materials can be achieved, which is in line with the concept of green development.

3.High and stable calorific value:

The calorific value of wood chip pellets is usually 4000-5000 kcal/kg, and the combustion efficiency can reach more than 90%. It can provide heat stably to meet the needs of industrial heating and household heating.

4.Complete combustion and low pollution:

The pollutants such as sulfur dioxide and nitrogen oxides produced during combustion are much lower than those of coal, and the amount of ash is small, which has little impact on the environment and meets environmental protection standards.