Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:6-7T/Hour

3.TONY Brand 6-7Ton/Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About  1113 ㎡  L:53M  W: 21M  H:7.411M

Project Layout For Customer:

1. The working principle of wet wood biomass pellet processing equipment

The core principle of wet wood pellet processing equipment is to soften the lignin and produce bonding through mechanical pressure and heat treatment, and squeeze the loose raw materials into high-density pellet fuel.

2. Characteristics of wet wood biomass pellet processing equipment

(1) Wet wood biomass pellet processing equipment features high efficiency and low energy consumption. It can rapidly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials. The pellet machine is equipped with molds of various specifications. According to different biomass raw materials, the corresponding mold can be selected for processing, enhancing the adaptability of processing.

(3) The design of wet - wood biomass pellet processing equipment is mature. The finished pellets have stable molding, stable output, and high quality.

(4) Biomass pellet processing equipment is simple to operate, easy to use, has a high degree of automation, requires less labor, effectively reduces labor intensity, and improves production.

3. Application scenarios of wet wood biomass pellet processing equipment

(1)Biomass energy field: Wet wood pellets can be used as biomass fuel for power generation, heating, etc., replacing traditional fossil fuels and reducing environmental pollution.   

(2)Animal feed: Wet wood pellets can be used as high-quality feed to improve the production efficiency of poultry and livestock                                                                                   

(3)Environmentally friendly processing: wet wood pellet processing equipment can effectively process wood waste, convert it into useful pellet fuel, and reduce environmental pollution                                                                               

(4)Energy savings: Since wet wood pellets are a renewable energy source, using them saves energy and reduces dependence on finite fossil fuels 

TONY Brand 6-7 Ton/Hour Wet Wood Log PelletManufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density Wood Log Pelletfuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet wood, branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log PelletProduction Line

2. Raw Material: All kinds of wet wood

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive ChipperTPC1000 - 90KW, Effective Hammer mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ551 - Ⅲ - 132kw*3 sets, Pellet Cooler, Double Packing Machineand Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤25cm Into25-55mm Wood Chips.    2.Model: TPC1000-90KW With 6 Blades*1set    3.Capacity:7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*250-250kw*1set 3.Capacity: 6-8Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD2.2*24*1set 3.Capacity:6-7Ton/Hour/Set	1.To Stroage Sawdust before pellet machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*1set 3.Capacity:6-7Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*3 Set   3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:6-7Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*Set   3.Capacity: 6-7Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*6sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process:

A.This process is mainly used to grind the wood wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPC1000-90KW model with 6 flying blades type

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2) Feed And Discharge Belt Frequency Control To Prevent Card Material

(3) Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:8-10Ton/Hour. 

C.TONY use Effective Hammer mill  TFD85*250-250KW

Main Parts: 

(1) TONY Effective Hammer mill.

(2) Galvanized Dust Collector.

(3) Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:6-7Ton/Hour.

C.TONY use 1set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-132KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1) TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3) Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 6-7Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Double Packing Machine.

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

1. With the increasingly severe energy and environmental crisis, biomass energy, as a renewable and clean energy source, has received growing attention. Taking crop straw as an example, its potential for in - depth development is enormous. There are various ways to utilize biomass, and processing biomass into compressed pellet fuel is an advanced approach to biomass utilization. The sulfur content in biomass pellet fuel is less than one - tenth of that in coal. Replacing coal combustion with it can effectively reduce the emission of sulfur dioxide in the atmosphere, and the ash generated after combustion is an excellent natural fertilizer. At present, the gasification combustion of biomass pellets is a clean and environmentally friendly combustion mode, which is of great significance for reducing pollution emissions and protecting the atmospheric environment.

2. Crop straw, as an extremely important resource in agricultural production, is very common in rural areas and exists in huge quantities. For a long time, there has been a lack of good treatment methods for straw. If it is burned on - site, it will cause pollution to the environment. However, choosing straw as the raw material for biomass pellets results in extremely low raw material costs. If there are a large number of straw resources in or around the area, the raw material cost can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an option for the country's energy needs. The market demand for biomass fuel is constantly increasing, and the price of biomass pellet energy made from straw is also rising steadily. For entrepreneurial projects, there is a considerable profit margin. Therefore, using straw to produce biomass pellets has multiple benefits. Besides protecting the environment and helping to solve employment problems, it can also bring considerable economic benefits and ensure the sustainability of energy.

Advantages of Wet Wood as Biomass Pellet Fuel Wood pellet fuel has significant advantages in environmental protection, renewability, calorific value, cost-effectiveness and application range, and is a good substitute for traditional fuels such as coal.

1.Environmental protection: Wood pellet fuel has the characteristics of low carbon and low sulfur. Compared with coal, carbon dioxide emissions are reduced by 97.91%, sulfur dioxide emissions are reduced by 99.15%, and nitrogen dioxide emissions are reduced by 72.09%. Therefore, the emissions of biomass pellet fuel are almost zero compared to the high pollution emissions of coal. 

2.Renewable raw materials: The main raw materials of wood pellet fuel are agricultural and forestry waste, such as branches, sawdust, straw, etc. These raw materials are not only cheap, but also renewable resources, which helps to achieve sustainable development.

3.High calorific value: The calorific value of biomass pellet fuel reaches 3600-4200 kcal/kg. Using a special biomass heating furnace, the thermal efficiency can reach over 85%.

4.Cost-effectiveness: The cost of wood pellet fuel is relatively low and the operating cost is not high. In addition, due to its environmental protection characteristics, it is supported by national policies, which also helps to reduce its use cost. 

5.Wide range of applications: Wood pellet fuel can be used in many occasions, such as home heating, cooking, hot water supply and biomass power plants, etc.