Project Brief Introduction:

1.Product:Wet Wood Log Pellet Line

2.Capacity:6 T/Hour

3.TONY Brand 6 Ton /Hour Wet Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet MachineTYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 910 kw

6.Need Area: About 931 ㎡  L: 49M  W: 19M  H: 7.065M

Project Layout For Customer:

1. The working principle of wet wood log biomass pellet processing equipment

The core principle of wood pellet processing equipment (such as wood chip pellet machines) is to convert biomass feedstock into high-density pellet fuel through mechanical extrusion. The basic process includes three steps: feedstock pretreatment (crushing, drying, and screening), mechanical pressing, and finished product processing (cooling and packaging). For example, in a ring die pellet machine, a motor connected to a reducer via a coupling drives the ring die to rotate. Gravity forces the feedstock into the pressing zone, where the pressing rollers squeeze the material into the ring die holes. After being formed in the die, the pellets are cut into pellets of a fixed length by a cutter.

2. Characteristics of wet wood log biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with various types of biomass

a.Broad spectrum processing capability: Processable raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs), herbs (reeds, forage grass), etc. By adjusting the crushing and pulverizing parameters, it can adapt to raw materials of different hardness and fiber content (for example, hardwood requires stronger crushing capacity, and straw needs to control the pulverization particle size to prevent agglomeration).

b.Clear requirements for raw material pretreatment: The raw material moisture content must be controlled at 8%-15% (too high will easily cause adhesion and mold clogging, too low will result in insufficient particle strength), and the particle size is usually required to be 1-3mm. Therefore, the equipment system often integrates drying and screening modules to ensure that the raw materials meet the standards.

(2) Modularization of core equipment and continuous production process

a.Modular combination: A typical production line consists of ""crushing equipment (coarse crushing) → grinding equipment (fine crushing) → drying equipment (humidity control) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (selection) → packaging equipment"". Each module can be flexibly increased or decreased according to production capacity requirements (for example, some auxiliary equipment can be omitted for small production lines).

b.Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet wood log biomass pellet processing equipment

(1)Professional pellet fuel plants:

These plants produce biomass pellets on a large scale and supply them to the market as a commercial fuel. These plants typically have large production lines (capacity of 5-30 tons/hour), using mixed agricultural and forestry waste as feedstock. The products are sold to end users such as power plants, heating companies, and households.

(2)Distributed energy station support:

Some small and medium-sized energy stations (such as village heating stations and industrial park power plants) have their own pellet processing equipment, processing biomass feedstock locally for direct combustion in boilers to generate electricity or heat, reducing transportation costs.

TONY Brand 6Ton/Hour Wet Wood Log Pellet Manufacturing Plant can take wet wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:6Ton/Hour

2. Raw materials: Wet wood log , branches, small - diameter logs, twigs, etc.

3. Moisture: Wet type, about 40%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Log Pellet Production Line

2. Raw Material: All kinds of wet wood Log

3. Moisture Content of Raw Material: 40%

4. Capacity: 6 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Dual Shaft Hammer Mill-TFS65*100-110*2kw, Rotary Drum Dryer-2*24m, TONY Pellet Machine TYJ760 - Ⅲ - 200kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Dual Shaft Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤25cm Into25-55mm Wood Chips.    2.Model: TPC1000-90KW With 6 Baldes*1set    3.Capacity:7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFS65*100-110*2KW*1set 3.Capacity: 6Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD2*24*1set 3.Capacity:6Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*1set 3.Capacity:6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*2 sets 3.Capacity:3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set 3.Capacity:6Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1set 3.Capacity: 6Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*6sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 25cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand Comprehensive Chipper TPC1000 model with 6 flying blades type:

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6Ton/Hour. 

C.TONY Dual shaft hammer mill TFS65*100-110*2KW

Main Parts: 

(1)TONY Dual shaft hammer mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4) Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:6Ton/Hour.

C.TONY use 1set of 2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-200KW*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3) Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator                                        

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Double Packing Packing Machine.

Main Parts: 

(1)TONY Double Packing Machine

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

1.Equipment Investment:

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

2.Plant and Site Costs:

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

3.Environmental and Other Expenses:

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

1.High combustion efficiency and a wide range of applications.

(1)Full combustion: The pellets have a dense structure, ensuring uniform air-fuel contact during combustion, a stable flame, and a thermal efficiency exceeding 85% (higher than the 30%-40% of loose firewood), reducing energy waste.

(2)High adaptability: They can directly replace fuels such as coal and natural gas for use in industrial boilers (in the textile, food, and chemical industries), residential heating (fireplaces, biomass heating stoves), and biomass power plants, without requiring major modifications to existing equipment (only burner parameters need to be adjusted).

2.Stable raw material source and manageable costs

(1)Sufficient raw material: They primarily utilize wood processing waste (such as sawdust and shavings from furniture and plywood factories), eliminating the need to consume high-quality wood, effectively turning waste into valuable resources. Raw material procurement costs are low (typically 100-200 yuan/ton, and in some areas, they are even available free of charge).

(2)Low price volatility: Compared to fuels such as natural gas and coal, which are more susceptible to international energy markets, wood pellet prices are more stable. Their predominantly regional supply limits transportation radius, ensuring manageable long-term costs.

3.Other Practical Features

(1)Easy to Ignite: Low moisture content (typically <10%) allows for fast ignition, and combustion produces no black smoke or odor, providing a superior user experience compared to loose coal and firewood.

(2)Policy Support: As a clean energy source, wood pellets are eligible for national and local subsidies (such as biomass fuel subsidies and energy conservation and emission reduction incentives), further enhancing their economic viability.

In summary, wood pellets, with their environmentally friendly, efficient, convenient, and cost-effective characteristics, have become a valuable alternative to traditional fossil fuels, offering broad application prospects in industrial, residential, and power generation applications.