Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 12-14T/Hour

3.TONY Brand 12-14Ton /HourDried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1750 kw

6.Need Area: About  1550 ㎡  L: 50 M  W: 31 M  H: 6.517 M

Project Layout For Customer:

1. The working principle of dried wood pallets biomass pellet processing equipment

The core principle of wood pellet processing equipment, such as wood chip pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a vertical ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After forming the pellets in the die, a cutter cuts them into pellets of fixed lengths.

2. Characteristics of dried wood pallets biomass pellet processing equipment

(1) High-strength crushing/smashing system to cope with "large block + hard" raw materials

Wood pallets are mostly whole boards (usually 1.2m×1.0m, 1.1m×1.1m in size), and some are plywood and solid wood hard materials. The crusher needs to have high torque and wear resistance

(2) High-efficiency impurity removal device to accurately separate "metal + non-metal" impurities

The key pain point of wood pallet processing is "containing metal nails and plastic accessories". The equipment usually integrates a multi-stage impurity removal system to ensure the purity of the particles

(3) Wide range of moisture content adaptation to reduce drying energy consumption

Wood pallets have different storage environments and large differences in moisture content (15%-30%). The drying system of the equipment (mostly a drum hot air dryer) can achieve precise temperature control (80-120℃) and humidity adjustment, stabilizing the moisture content of wood chips at 10%-15% (the optimal humidity for pelletizing)

(4)Wood pallet pellet processing requires multiple steps: crushing → impurity removal → pulverization → drying → pelletizing → cooling → screening. Equipment typically comes in the form of a complete production line, with core features including a consistent process flow and a high degree of automation.

(5)Wood pallet raw materials (especially plywood and hardwood) subject equipment components to significant wear and tear, making durability a key feature.

(6)Wood pallet processing is prone to dust and noise, and poses significant risks to mechanical safety. Therefore, the equipment features specific environmental and safety design features.

(7)Wood pallet pellet production equipment can be flexibly adjusted based on the user's production capacity, site, and intended use of the finished product, meeting diverse needs.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") are a key alternative to traditional fossil fuels like coal and heavy oil due to their high combustion efficiency, low pollution emissions, and convenient storage and transportation. They are also the most popular application for wood pallet pellet processing equipment, including:

(1).Industrial Boiler/Kiln Fuel:Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pallet pellets (with a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

(2).Residential Heating/Household Energy:Wood pallet pellets can be used as fuel for household biomass heating stoves and fireplaces. The pellets burn stably (no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refills. Furthermore, some catering businesses (such as small restaurants) use them to replace liquefied petroleum gas for heating, reducing energy costs. 

(3).Power Plant Supplemental Fuel:Some biomass power plants mix wood pallet pellets with other biomass fuels, such as straw and sawdust, for power generation or combined heat and power (cogeneration) (generating both electricity and steam). The high density of wood pallet pellets (0.8-1.2 g/cm³) reduces transportation and storage space, lowering raw material storage costs for power plants. Furthermore, the high purity of the wood fiber (free of sand and impurities found in straw) reduces the risk of boiler slagging.

TONY Brand 12-14Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 12-14Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 12-14 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-600-200KW, Effective Hammer Mill-TFD85*220-220KW, TONY Pellet Machine TYJ860-Ⅲ-220KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.4m Into25-55mm Wood Chips.   2.Model: TPC1400-600-200KW With 24 Hammer Heads*1set  3.Capacity: 14-20Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*220-220KW*2sets 3.Capacity: 7-8Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-7*2sets 3.Capacity:6-7Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-220KW*4sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets 3.Capacity:12-14Ton/Hour	1.To Pack Pellets Into 1Ton/Bags. 2.Model: TBD*2sets 3.Capacity: 12-14Ton/Hour

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1.4 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1400-600-200KW model with  24 hammer heads*1set

C.Capacity:14-20Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:12-14Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12-14Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220KW*4sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:12-14Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2 sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.2 sets of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

Wood Pellet Processing Investment Costs

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

1.Equipment Investment: 

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

2.Plant and Site Costs: 

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

3.Environmental and Other Expenses: 

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

1.Environmentally friendly features             

(1) Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)

(2) Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer                                                                                 

2.Economical   

(1) Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.

(2) Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs                                                                                                                       

3.Wide range of application scenarios 

(1) Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.

(2) Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3) Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.