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Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 0.8-1.2T/Hour

3.TONY Brand 0.8-1.2 Ton /HourDried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 230 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M（根据实际写）

Project Layout For Customer:

原材料图+颗粒机图片

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1. The working principle of dried wood pallets biomass pellet processing equipment

The core of the equipment for processing dry pallet pellet fuel is to convert wooden dry pallets (mainly composed of cellulose, hemicellulose, and lignin) into high-density, easy-to-store pellet fuel through the continuous process of "pretreatment → crushing → extrusion molding → cooling and screening". The working principle of the equipment system can be disassembled and explained according to the core process. The functions and principles of the equipment in each link are closely connected, ultimately realizing the transformation of raw materials into finished products.

2. Characteristics of dried wood pallets biomass pellet processing equipment

(1)Strong Raw Material Adaptability: Compatible with the diverse characteristics of waste dry pallets. 

Dry pallets, as raw materials, can be made of a variety of materials (pine, poplar, and other woods), vary in size, and may contain small amounts of impurities (after pretreatment). The equipment is specifically designed to accommodate this raw material, reducing raw material restrictions.

(2)High-Quality Finished Pellets: Meeting the requirements of "efficient combustion + easy storage." 

Through precise process control, the equipment produces pellets with outstanding density, combustibility, and stability, far exceeding the value of bulk wood waste.

(3)High Production Efficiency: Automated and continuous operation reduces labor costs. 

The equipment system utilizes a "continuous production line + automated control" system, reducing manual intervention and increasing output per unit time, making it suitable for large-scale production.

(4)Significant Environmental Benefits: Achieving the dual environmental benefits of "solid waste recycling + clean combustion." 

One of the core advantages of dry pallet pellet processing equipment is its environmental friendliness. It not only addresses the pollution problem of waste pallets but also replaces fossil fuels and reduces carbon emissions.

(5) High Economic Value: "Low-cost raw materials + high-demand finished products" creates significant profit potential. 

From an industry chain perspective, the equipment offers significant advantages. Low raw material costs and high market demand for finished products make this processing project highly profitable.

(6)Convenient Operation and Maintenance: Lowering the technical barrier to entry makes it suitable for a wide range of operations.   The equipment is designed with practicality in mind, offering easy operation and manageable maintenance costs, making it easy for both small and medium-sized businesses and individual operators to get started quickly.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

(1)Large logistics parks/freight companies: Using this equipment, discarded pallets can be processed into fuel pellets, saving processing fees and allowing the company to use the pellets for internal use (for park heating and forklift fuel) or export them, achieving the dual benefits of "cost reduction and revenue increase."

(2)Warehousing centers/e-commerce warehouses: Long-term storage of goods requires a large number of pallets. Each year, damaged pallets (such as those with cracked edges or insufficient load-bearing capacity) accumulate and take up warehouse space. This equipment can be used for on-site disposal, converting unused space into a "pellet production area," eliminating the waste caused by long-term pallet stacking.

(3)Pallet rental/recycling companies: Professional pallet rental companies routinely screen and discard substandard pallets (which account for 5%-10% of total turnover). This equipment can convert these "end-of-life pallets" into fuel pellets, increasing the economic value of the pallets throughout their lifecycle. (Traditionally, discarded pallets are sold at a low price as scrap wood, but their value increases 3-5 times after being processed into pellets.)

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原材料--成品图

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Multifunctional Hammer Mill-TFQ65*55-37kw,  TONY Pellet Machine TYJ450-II-55kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图

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原材料+颗粒图

颗粒+机器图

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TPC1000-90KW机器图

带原材料-成品图

1.Wood Pallets Chipping Process：

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4) Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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多功能粉碎机

带锯末图

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37KW*1set

Main Parts: 

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

5.3颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-II-55KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.
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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:0.8-1.2Ton/Hour.                                                   

C.TONY brand galvanized cooler seperator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:0.8-1.2Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干托盘+颗粒 颗粒机

The dry pallet processing of biomass pellet fuel projects has promising development prospects. The following is an analysis from market, technical, economic, and environmental perspectives:

1.Market Demand: 

With increasing environmental awareness, the market demand for biomass pellet fuel as a clean fuel continues to grow. The widespread use of biomass pellet fuel as a replacement for coal-fired heating has further expanded market demand.

2.Technical Feasibility: 

The technology for dry pallet processing of biomass pellet fuel is relatively mature. Key production equipment, such as crushers, pulverizers, and pelletizers, is readily available. Environmentally friendly treatment technology is also well-established. A "cyclone dust collector + bag filter" system is used to treat dry flue gas, achieving a particle removal efficiency of up to 99%.

3.Economic Benefits:

While the specific costs and profits of dry pallet processing projects vary depending on factors such as region, raw material prices, and equipment selection, they generally offer good economic benefits when raw material supply is stable and market prices are reasonable.

4.Environmental Benefits:

 Biomass pellet fuel processed from dry pallets produces less harmful gases such as sulfur oxides and nitrogen oxides, has a low ash content, and has a minimal environmental impact, meeting environmental protection requirements. This helps reduce air pollution and promotes sustainable development.

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干木托盘图 颗粒图

Core evaluation indicators of wood pallet pellet fuel quality: 

1.Calorific value: determines the heat release capacity of combustion. 

16-19 MJ/kg (about 4000-4600 kcal/kg) Close to medium-quality coal, far exceeding straw pellets (13-15 MJ/kg), meeting industrial/civilian heating needs. 

2.Density and hardness: Anti-crushing, easy to store and transport.

Density 1.1-1.3 g/cm³, hardness ≥60. 

High density means it is not easy to crush (transportation loss ≤3%), not easy to collapse during combustion, and stable thermal efficiency.

3. Moisture content: affects combustion efficiency and coking risk. 

8%-12%. Too low moisture content will easily crack, too high will cause black smoke and reduce thermal efficiency (for every 1% moisture content, thermal efficiency will drop by 0.5%-1%). 

4.Ash content: determines the amount of residue after combustion. 

0.3%-1.5% (much lower than coal). 10%-20%) Low ash content means low frequency of slag cleaning, which reduces equipment wear, and the residue can be used as raw material for organic fertilizer. 

5. Forming rate and appearance: reflects production stability and practicality.

 Forming rate ≥95%, smooth surface, no obvious cracks. High forming rate means high raw material utilization rate, and regular appearance facilitates automated feeding (such as boiler and fireplace feeding systems).

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绿色地球+原材料+颗粒图

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公司介绍图