1.图片

Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 4-5T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 580 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried wood pallets biomass pellet processing equipment

The operating principle of biomass pellet processing equipment is based on a process that combines thermoplastic deformation of lignin with mechanical extrusion. The core principle is to utilize the softening and bonding of lignin in the raw material under high temperature and high pressure to achieve physical forming.

Pretreatment: The raw material undergoes crushing, pulverization, and drying to control the moisture content to 14%-16%. Magnetic separation is used to remove iron to prevent impurities from entering the subsequent process.

High-Temperature and High-Pressure Forming: After the raw material enters the pelletizer, the friction between the rollers and the die, combined with the high temperature, softens the lignin and bonds the cellulose molecules, forming pellets.

Physical Extrusion: Utilizing the compressive force and friction between the rollers and the die, the material is pelletized at room temperature without the addition of any chemical binders.

2. Characteristics of dried wood pallets biomass pellet processing equipment

The dry wood pallet biomass pellet processing equipment offers distinctive features and strong adaptability. It can process discarded dry wood pallets with metal connectors. Specialized nail removal and wear-resistant crushing equipment remove impurities and break up the board, eliminating the need for complex sorting.

It prioritizes the quality of the finished product. The pelletizer's "ring die-pressing roller" high-pressure forming method ensures stable calorific value and resists cracking and loosening.

The equipment features a high degree of automation, multi-step assembly line operation, and a PLC control system for automatic parameter adjustment. It is environmentally friendly and energy-saving, reducing energy consumption. It also includes a dust collection device to reduce pollution. Its core components are durable and have low maintenance costs.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Industrial Sector: Industrial Heating and Boiler Fuel Supply

The biomass pellets produced by this equipment can be used as an alternative fuel for industrial boilers and hot air furnaces in food processing (such as baking and drying), chemical production, and building materials manufacturing (such as tile drying). They replace traditional coal or natural gas, reducing fuel costs and carbon emissions, meeting the industrial sector's "coal reduction and carbon reduction" needs.

Energy Sector: Distributed Energy and Biomass Power Generation

In small and medium-sized distributed energy stations (such as industrial parks and township heating stations), the pellets produced by this equipment can be directly used in biomass burners and gasifiers, providing stable heat or electricity to the region. Qualified pellets produced by some large-scale production lines can also be supplied to biomass power plants as a supplementary power generation feedstock, contributing to the development of a renewable energy system. 

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TONY Brand 4-5Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 4-5 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD75*132-132kw,  TONY Pellet Machine TYJ860 - Ⅲ - 280kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wood Pallets Chipping Process:                                                           

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1set

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized cooler seperator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:4-5Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干托盘+颗粒 颗粒机

1.Project Background:

With increasing global attention to environmental protection and renewable energy, market demand for biomass pellets, a clean alternative to fossil fuels like coal, is growing. my country's "14th Five-Year Plan for Renewable Energy Development" and the "Guiding Catalogue for Industrial Structure Adjustment (2024 Edition)" encourage the use of straw for energy and clean biomass heating, providing a favorable policy environment for this project.

2.Product Features:

Biomass pellets are made from agricultural or forestry waste and are a green, renewable energy source. They produce few pollutants during combustion, are compact, and have a high density, making them easy to store and transport. They also have a high calorific value, typically between 4200 and 4800 kcal/kg, effectively meeting energy needs in heating and power generation.

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干木托盘图 颗粒图

1. Low pollution:

No sulfur dioxide, nitrogen oxides, or particulate matter are emitted during combustion, and no acid rain or air pollution is caused. 

2. Renewable:

Made from natural woods such as pine and fir, it is a renewable energy source. 

3.Low cost:

The raw materials are readily available and inexpensive, and can replace high-cost fuels such as coal. 

4.Wide application:

Suitable for boiler heating, power generation, industrial production, livestock and poultry breeding, and other fields. 

5. Ash utilization:

The ash after combustion is rich in organic potassium fertilizer and can be recycled and reused.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional sugsestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司介绍图