1标题

Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 3-3.5T/Hour

3.TONY Brand 3-3.5 Ton /Hour Dried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  480kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M（根据实际写）

Project Layout For Customer:

原材料图+颗粒机图片

1. The working principle of dried wood pallets biomass pellet processing equipment

(1) Crushing equipment: This addresses the issue of raw material suitability. Dry pallets (mostly solid or compressed wood) are large and may contain metallic impurities (such as nails and screws), requiring pre-treatment equipment to pave the way for subsequent processes.

(2)Fine crushing equipment: This converts the raw material into a pelletizable fine powder/wood chips. The dry pallet wood must be crushed into uniform, fine wood chips (typically 2-5mm in size) to meet the pelletizing equipment's feed requirements. The core process is to achieve material refinement through shearing, impact, and grinding.

(3)Pelletizing equipment: This is the core process, compressing fine wood chips into high-density pellets. The pelletizing equipment is the core of the entire production line. Its principle is to compress loose, fine sawdust into high-density pellets with a circular cross-section (6-12mm in diameter, 8mm is common) and a length of 3-10mm using a combination of mechanical extrusion and lignin softening. The key lies in the ring die pelletizer.

(4) Cooling Equipment: This equipment reduces pellet temperature to prevent mold and loosening. Pellets fresh from the ring die are at temperatures of 80-90°C and contain approximately 10%-12% moisture. Direct storage can lead to cracking due to thermal expansion and contraction, and mold growth due to high temperature and humidity. Therefore, cooling equipment is required to cool pellets to room temperature (±5°C) and stabilize the moisture content.

2. Characteristics of dried wood pallets biomass pellet processing equipment

(1)Strong Raw Material Adaptability: Compatible with the diverse characteristics of waste dry pallets. 

Dry pallets, as raw materials, can be made of a variety of materials (pine, poplar, and other woods), vary in size, and may contain small amounts of impurities (after pretreatment). The equipment is specifically designed to accommodate this raw material, reducing raw material restrictions.

(2)High-Quality Finished Pellets: Meeting the requirements of "efficient combustion + easy storage." 

Through precise process control, the equipment produces pellets with outstanding density, combustibility, and stability, far exceeding the value of bulk wood waste.

(3)High Production Efficiency: Automated and continuous operation reduces labor costs. 

The equipment system utilizes a "continuous production line + automated control" system, reducing manual intervention and increasing output per unit time, making it suitable for large-scale production.

(4)Significant Environmental Benefits: Achieving the dual environmental benefits of "solid waste recycling + clean combustion." 

One of the core advantages of dry pallet pellet processing equipment is its environmental friendliness. It not only addresses the pollution problem of waste pallets but also replaces fossil fuels and reduces carbon emissions.

(5) High Economic Value: "Low-cost raw materials + high-demand finished products" creates significant profit potential. 

From an industry chain perspective, the equipment offers significant advantages. Low raw material costs and high market demand for finished products make this processing project highly profitable.

(6)Convenient Operation and Maintenance: Lowering the technical barrier to entry makes it suitable for a wide range of operations.   The equipment is designed with practicality in mind, offering easy operation and manageable maintenance costs, making it easy for both small and medium-sized businesses and individual operators to get started quickly.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Wood pallet pellet processing equipment is mainly used to convert waste wood pallets into renewable resources. Its application scenarios are concentrated in the fields of biomass energy production and environmentally friendly recycling.

Specific application scenarios and functions

(1) Biomass energy production

The processed wood pallet pellets can be used as fuel for fireplaces, boilers and biomass power plants, replacing traditional non-renewable energy such as coal and reducing environmental pollution.

(2) Agricultural and industrial waste treatment

The equipment can collaboratively process a variety of agricultural and industrial waste, such as rice husks, straw, building formwork scraps, etc., and process them together with wood pallets into pellet fuel, which is widely used in feed mills, fertilizer plants, chemical plants and other scenarios.

(3) Environmentally friendly recycling industry chain

Waste wood pallets are turned into treasure after being crushed and formed, reducing the waste of wood resources. This recycling model is not only suitable for damaged pallets eliminated by the logistics and warehousing industry, but can also integrate wood waste in urban garbage to form a closed loop of "recycling-processing-reuse".

2标题

TONY Brand 3-3.5 Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3标题

图片

原材料--成品图

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3-3.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD75*100-110kw,  TONY Pellet Machine TYJ860 - Ⅲ - 220kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

4标题

流程图1

流程图

5标题

原材料+颗粒图

颗粒+机器图

5.1标题

TPC1000-90KW机器图

带原材料-成品图

1.Wood Pallets Chipping Process：

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1set

C.Capacity:7-10Ton/Hour. 

Main Parts: 

TONY's Comprehensive Chipper.

(1)Feed And Discharge Belt Frequency Control To Prevent Card Material

(2)Hydraulic System Control Can Be Used For Thicker Materials

(3)Electronic Control System Allows The Equipment To Be Used Normally      

(4)Contact Tony For More Details With Quotation

5.2标题

高效粉碎机

带锯末图

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:3-3.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2) Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

5.3标题

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4标题

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3-3.5Ton/Hour.                                                   

C.TONY brand galvanized cooler seperator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5标题

包装机

5.Packing Process:
A.This process is mainly used to pack pellets into 15-50kg/bags.

B.Capacity:3-3.5Ton/Hour. 

C.TONY semi-automatic packing machine*1 set

Main Parts:

(1)TONY's Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6标题

客户生产线案例图

7标题

图 干托盘+颗粒 颗粒机

How to ensure the stability and sustainability of the raw material supply chain for pallet pellet projects?

Dry pallets are the core raw material, and their supply stability directly determines the life and death of the project. Raw material sustainability must be achieved through "multiple channels + resource expansion + cost lock-in":

1. Establish a diversified recycling network to avoid single dependence

(1) Sign long-term recycling agreements with local and surrounding logistics parks, manufacturing factories, and e-commerce warehousing companies (such as waste wooden pallets in the home appliance, furniture, and machinery industries), clarify the recycling price, frequency, and quality standards (such as no mold, no heavy metal pollution, no chemical coating), and avoid the interruption of raw material supply due to the loss of a single customer.

(2) Expand "supplementary raw material" channels: If the supply of some pallets is insufficient, other agricultural and forestry waste (such as sawdust, straw, and branches) can be used in combination. By optimizing the formula (such as dry pallet fragments accounting for 60%-80%, mixed sawdust improves formability), the dependence on a single raw material can be reduced, while meeting the raw material standards of biomass pellets. 

2. Control raw material costs and transportation radius

(1) Raw material transportation costs usually account for 15%-25% of the total cost. The recycling radius needs to be controlled within 50-100 kilometers (adjusted according to the regional raw material density) to avoid long-distance transportation resulting in excessive costs.

(2) Agree on a "tiered price" with raw material suppliers: when the monthly recycling volume reaches a certain scale, give price discounts; or sign a "long-term fixed price agreement" to avoid the cost risks brought by fluctuations in wood raw material prices (such as the increase in pallet recycling prices during the peak season).

3. Establish a raw material reserve and pretreatment system

(1) Build a standardized raw material warehouse (ventilated, moisture-proof, and fire-proof) to reserve at least 1-2 months of raw material consumption to cope with the surge in demand during the peak season or sudden recycling interruptions (such as factory shutdowns and epidemic control).

(2) Add a "sorting + impurity removal" process in the pretreatment stage: remove impurities in the dry pallet by manual or mechanical means (such as magnetic separators to remove nails, vibrating screens to remove mud and sand) to avoid damage to subsequent pelletizing equipment and improve the purity of pellet fuel (reducing ash content).

8标题

干木托盘图 颗粒图

The combustion characteristics of pallet pellet fuel are compatible with a variety of heat sources, with no significant limitations on application scenarios:

Pallet pellet fuel (biomass pellet fuel processed from used pallets) is an environmentally friendly alternative energy source with advantages primarily in resource utilization, environmental performance, performance, and affordability. It is particularly well-suited to the current need to optimize the energy structure.

1. Industrial Sector:

It can replace coal and natural gas in industrial boilers (such as steam boilers in textile and paper mills), drying equipment (such as grain and wood drying), and biomass power plants. It is particularly suitable for industrial enterprises in regions with high environmental protection requirements

2. Commercial/Residential Sector:

It can be used for central heating in commercial complexes, schools, and hospitals, as well as in home heating stoves and fireplaces. Some high-quality pellets can even be used in biomass cookers in the restaurant industry, offering ease of use and no odor.

In remote areas without grid coverage (such as mountainous areas and rural areas), pallet pellet fuel can be used in conjunction with small generators to provide electricity or as an emergency energy reserve. Its reliability is superior to that of solar and wind power (it is not affected by weather).

9标题

绿色地球+原材料+颗粒图

10标题

10图

11标题

客户参观图