标题1
Project Brief Introduction:
1.Product:Dried Wood Pallets Pellet Line
2.Capacity: 1-1.5T/Hour
3.TONY Brand 1-1.5 Ton /HourDried Wood Pallets Pellet Line Project Process
4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ551-Ⅲ-90kw,Pellets Cooler,Packing Machine And Belt Conveyors
5.Total Power: About 260kw
6.Need Area: About ㎡ L: M W: M H: M(根据实际写)
Project Layout For Customer:
原材料图+颗粒机图片
1. The working principle of dried wood pallets biomass pellet processing equipment
The dry wood pallet pellet processing equipment works by compressing the material into a compacted shape through the extrusion force between the die and rollers and the friction between the die holes. This process requires no additives or binders. This equipment effectively converts biomass materials, such as dry wood pallets, into high-density pellet fuel. These pellets can be used in biomass power generation, boilers, fireplaces, and other applications, achieving resource reuse and environmental benefits.
2. Characteristics of dried wood pallets biomass pellet processing equipment
(1) Efficient pelletizing and stable pellet quality. The core equipment, the ring die pelletizer, utilizes a high-strength alloy ring die and wear-resistant rollers to withstand the high friction of wet sawdust, ensuring continuous production.
(2) Highly adaptable to high-moisture raw materials, it can quickly reduce moisture to the required 10%-15% for pelletizing. Even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season), stable operation is maintained.
(3) Energy-saving and environmentally friendly, with high resource utilization.
(4) Highly automated and easy to operate, it monitors parameters such as raw material moisture, pelletizing temperature, and output in real time, automatically adjusting drying time, feed rate, and roller speed, minimizing manual intervention.
3. Application scenarios of dried wood pallets biomass pellet processing equipment
Damaged or discarded wood pallets are crushed and processed into pellets, which serve as raw material for recycled wood pallets, forming a closed-loop logistics system of "recycling-processing-reuse." By processing discarded wood pallets and wood products to produce recycled wood pallets or biomass pellets, we reduce wood waste and deforestation, meeting the needs of sustainable development. The biomass pellets produced can be used as backup fuel for storage facilities and are suitable for logistics parks that require heating or power support, reducing energy costs.
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TONY Brand 1-1.5 Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.
1. Capacity: 1-1.5 Ton/Hour
2. Raw materials: Dried wood pallets
3. Moisture: Dry type, about 10-15%.
4. Application: All kinds of waste wood pallets or more waste wood raw materials
Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages
5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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图片
原材料--成品图
1. Project Name: Dried Wood Pallets Pellet Production Line
2. Raw Material: All kinds of dried wood pallets
3. Moisture Content of Raw Material: 10-15%
4. Capacity: 1-1.5 tons per hour
5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Multifunctional Hammer Mill-TFQ65*55-37kw, TONY Pellet Machine TYJ551 - Ⅲ - 90kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from dried wood pallets? The process mainly includes the following steps and equipment: 1. Use TONY comprehensive chipper to grind dried wood pallets with width 1m into wood chips 25 - 55 mm in length. 2. Use TONY Multifunctional hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust. 3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 4. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 5. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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流程图1
流程图
5标题
原材料+颗粒图
颗粒+机器图
| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Comprehensive Chipper | Multifunctional Hammer Mill | Vertical Ring Die Sawdust Pellet Machine |
| 1.To Grind Wood pallets Width ≤1m Into25-55mm Wood Chips. 2.Model: TPC1000-90KW With 16 Hammer Heads*1set 3.Capacity: 7-10Ton/Hour. |
1.To Grind Wood pallets Width ≤1m Into25-55mm Wood Chips. 2.Model: TPC1000-90KW With 16 Hammer Heads*1set 3.Capacity: 7-10Ton/Hour. |
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-90KW*1 set 3.Capacity:1-1.5Ton/Hour/Set 4.New 304SS Type |
| 图4 | 图5 | 图6 |
| Galvanized Pellets Cooler | Semi-automatic Packing Machine |
Belt Conveyor |
| 1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-1.5*1set 3.Capacity:1-1.5Ton/Hour |
1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 1-1.5Ton/Hour |
1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm*4sets 3.Capacity:Designed With The Whole Line |
5.1标题
TPC1000-90KW机器图
带原材料-成品图
1.Wood Pallets Chipping Process:
A. This process is mainly used to grind wooden pallets with nails less than 1 m in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.
B.TONY Brand comprehensive chipper TPC1000-90kw model with 16 hammer heads*1sets
C.Capacity:7-10Ton/Hour.
Main Parts:
(1)TONY's Comprehensive Chipper.
(2)Feed And Discharge Belt Frequency Control To Prevent Card Material
(3)Hydraulic System Control Can Be Used For Thicker Materials
(4)Electronic Control System Allows The Equipment To Be Used Normally
Contact Tony For More Details With Quotation
5.2标题
多功能粉碎机
带锯末图
2.Wood Chips Fine Crushing Process:
A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.
B.Capacity:1-1.5Ton/Hour.
C.TONY brand multifunctional hammer mill TFQ65*55-37KW*1set
Main Parts:
(1)TONY Multifunctional Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
5.3标题
颗粒机四件套带 原材料,颗粒图
3.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:1-1.5Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ551-III-90KW*1set
Main Parts:
(1)TONY's New Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
You can chose TONY new type SS304 pellet machine
5.4标题
镀锌冷却仓加颗粒图
4.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:1-1.5Ton/Hour.
C.TONY brand galvanized cooler seperator*1set
Main Parts:
(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3)Fan Blower.
(4)Connect Pipes.
5.5标题
包装机
5.Packing Process:
A.This process is mainly used to pack pellets into 15-50kg/bags.
B.Capacity:1-1.5Ton/Hour.
C.TONY semi-automatic packing machine*1 set
Main Parts:
(1)TONY's Semi-Automatic Packing Machine.
(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.
(3)Bags Transportation Conveyors.
(4)Feeding Inlet Silo.
(5)Electrical Cabinets.
6标题
客户生产线案例图
7标题
图 干托盘+颗粒 颗粒机
Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.
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干木托盘图 颗粒图
Wooden pallets are made from trees, which absorb CO₂ during their growth. The CO₂ released during the combustion of wooden pallets is roughly balanced by the amount absorbed by the trees during their growth. This makes them a "carbon-neutral" energy source, replacing fossil fuels like coal and oil, helping businesses reduce carbon emissions and aligning with the country's "dual carbon" strategy and environmental policies. Processing one ton of discarded wooden pallets reduces approximately one cubic meter of solid waste landfill, preventing the decay of wood waste from producing methane (a potent greenhouse gas with a greenhouse effect 25 times that of CO₂) and reducing toxic substances such as dioxins produced by incineration. This dual environmental benefit of "solid waste treatment" and "energy production" makes it easier to gain recognition and policy support from local environmental protection authorities (such as solid waste treatment subsidies and green energy certification).
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绿色地球+原材料+颗粒图
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10图
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11图
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