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Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 1.5-2T/Hour

3.TONY Brand 1.5-2 Ton /HourDried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ551-III-110kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 300 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M（根据实际写）

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried wood pallets biomass pellet processing equipment

Pallet biomass pellet processing equipment is used to remove nails from pallets and other biomass materials, crush and pulverize them, and then compress them into pellet fuel. The operating principle is to first crush the pallets to remove nails, then grind them into sawdust in a crusher. A dryer dries the wood to a moisture content of 10-15%, and then a pelletizer presses the wood into pellets, ultimately producing biomass fuel pellets that meet quality standards.

2. Characteristics of dried wood pallets biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with a variety of biomass

 Wide processing capacity: Processable raw materials include wooden pallets, old furniture, demolition materials, etc. By adjusting the crushing and pulverizing equipment, it can adapt to raw materials of different hardness and fiber content.

Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient particle strength), and the particle size is usually required to be 1-3mm.

(2) Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → crushing equipment (fine crushing) → drying equipment (humidification) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved. 

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand 1.5-2 Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1.5-2tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer mill-TFD65*55-45kw,  TONY Pellet Machine TYJ551 - Ⅲ - 110kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图

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原材料+颗粒图

颗粒+机器图

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TPC1000-90KW机器图

带原材料-成品图

1.Wood Pallets Chipping Process：

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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高效粉碎机

带锯末图

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37KW*1set

Main Parts: 

TONY Multifunctional Hammer Mill.

(1)Galvanized Dust Collector.

(2)Sawdust Transportation Fan Blower.

(3)Cyclone With Airlock.

(4)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-90KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:1.5-2Ton/Hour.                                                   

C.TONY brand galvanized cooler seperator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:1-1.5Ton/Hour.  

C.TONY semi-automatic packing machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干托盘+颗粒 颗粒机

Three Fundamental Supports for the Feasibility of Processing Wooden Pallets into Biomass Pellets

The success of this project hinges critically on the maturity of three key factors: raw material supply, policy guidance, and market demand. These factors are also the core focus of preliminary research.

1. Raw Material Supply: Stable and low-cost raw material supply is a prerequisite.

The source, supply volume, and cost of discarded wooden pallets directly determine project profitability and require critical assessment:

Raw Material Source Scenario:

Core Channels: E-commerce logistics warehouses, manufacturing factories (auto parts, home appliances, machinery), ports/bonded areas (discarded IPPC pallets from cross-border trade), and pallet rental companies (damaged and retired pallets).

Supply Characteristics: Discarded pallets in these scenarios are typically generated in bulk and are often recycled for free or at a low price, resulting in extremely low raw material costs.

Suitability of Raw Material Processing:Wooden pallets (especially solid wood pallets) have a high wood fiber density, resulting in pellets with a calorific value of 4200-4800 kcal/kg (similar to medium-quality coal), surpassing agricultural waste such as straw and rice husks. Removal of metal (nails, clips) and minimal oil contamination is required, eliminating the need for complex pre-treatment and making them highly suitable for processing. 

2. Policy Direction: Dual Benefits of Environmental and Energy Policies

Biomass pellets, as a compliant alternative fuel, have low market entry barriers. This project falls under the "solid waste resource utilization" category, meeting the "reduction and resource utilization" requirements.

3. Market Demand: Strong demand in both industrial and residential applications

The market demand for biomass pellet fuel has stabilized, eliminating the need to worry about "selling out":

Industrial (Core Customers): Small and medium-sized boilers (1-10 tons) in food processing, textile, and building materials factories, ceramic kilns, and biomass power plants (for co-firing).

Residential (Supplementary Customers): Home heating stoves, cooking energy in southern farmhouses and small restaurants, and home fireplace users.

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干木托盘图 颗粒图

Wooden pallets are made from trees, which absorb CO₂ during their growth. The CO₂ released during the combustion of wooden pallets is roughly balanced by the amount absorbed by the trees during their growth. This makes them a "carbon-neutral" energy source, replacing fossil fuels like coal and oil, helping businesses reduce carbon emissions and aligning with the country's "dual carbon" strategy and environmental policies. Processing one ton of discarded wooden pallets reduces approximately one cubic meter of solid waste landfill, preventing the decay of wood waste from producing methane (a potent greenhouse gas with a greenhouse effect 25 times that of CO₂) and reducing toxic substances such as dioxins produced by incineration. This dual environmental benefit of "solid waste treatment" and "energy production" makes it easier to gain recognition and policy support from local environmental protection authorities (such as solid waste treatment subsidies and green energy certification).

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绿色地球+原材料+颗粒图

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公司介绍图