图1
Project Brief Introduction:
1.Product:Dried Wood Pallets Pellet Line
2.Capacity: 2.5-3T/Hour
3.TONY Brand 2.5-3 Ton /Hour Dried Wood Pallets Pellet Line Project Process
4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors
5.Total Power: About 370 kw
6.Need Area: About ㎡ L: M W: M H: M（根据实际写）
Project Layout For Customer:
原材料图+颗粒机图片
1. The working principle of dried wood pallets biomass pellet processing equipment
The dry wood pallet pellet processing equipment works by compressing the material into a compacted shape through the extrusion force between the die and rollers and the friction between the die holes. This process requires no additives or binders. This equipment effectively converts biomass materials, such as dry wood pallets, into high-density pellet fuel. These pellets can be used in biomass power generation, boilers, fireplaces, and other applications, achieving resource reuse and environmental benefits.
2. Characteristics of dried wood pallets biomass pellet processing equipment
(1)The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.
(2)The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.
(3)The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.
(4)The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.
(5)The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.
(6)The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.
(7)Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.
(8)High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.
3. Application scenarios of dried wood pallets biomass pellet processing equipment
Dry wood pallet pellet processing equipment is primarily used to convert waste wood pallets and other wood waste into biomass pellet fuel. Its application scenarios are closely related to the purpose of biomass pellet fuel and also involve the environmentally friendly aspect of pallet recycling and reuse. The biomass pellets produced can be used as backup fuel for storage facilities and are suitable for logistics parks that require heating or power support, reducing energy costs.
2标题
TONY Brand 2.5-3 Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.
1. Capacity: 2.5-3 Ton/Hour
2. Raw materials: Dried wood pallets
3. Moisture: Dry type, about 10-15%.
4. Application: All kinds of waste wood pallets or more waste wood raw materials
Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages
5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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图片
原材料--成品图
1. Project Name: Dried Wood Pallets Pellet Production Line
2. Raw Material: All kinds of dried wood pallets
3. Moisture Content of Raw Material: 10-15%
4. Capacity: 2.5-3 tons per hour
5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD65*75-75kw, TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from dried wood pallets? The process mainly includes the following steps and equipment: 1. Use TONY comprehensive chipper to grind dried wood pallets with width 1m into wood chips 25 - 55 mm in length. 2. Use TONY effective hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust. 3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 4. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 5. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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流程图1
流程图
5标题
原材料+颗粒图
颗粒+机器图
| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Comprehensive Chipper | Effective Hammer Mill | Vertical Ring Die Sawdust Pellet Machine |
| 1.To Grind Wood pallets Width ≤1m Into25-55mm Wood Chips. 2.Model: TPC1000-90KW With 16 Hammer Heads*1set 3.Capacity: 7-10Ton/Hour. |
1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*75-75KW*1set 3.Capacity: 2-3Ton/Hour/Set |
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*1 set 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type |
| 图4 | 图5 | 图6 |
| Galvanized Pellets Cooler | Semi-automatic Packing Machine | Belt Conveyor |
| 1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:2.5-3Ton/Hour |
1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 2.5-3Ton/Hour |
1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm*4sets 3.Capacity:Designed With The Whole Line |
5.1标题
TPC1000-90KW机器图
带原材料-成品图
1.Wood Pallets Chipping Process：
A. This process is mainly used to grind wooden pallets with nails less than 1 m in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.
B.TONY Brand comprehensive chipper TPC1000-90kw model with 16 hammer heads*1sets
C.Capacity:7-10Ton/Hour.
Main Parts:
(1)TONY's Comprehensive Chipper.
(2)Feed And Discharge Belt Frequency Control To Prevent Card Material
(3)Hydraulic System Control Can Be Used For Thicker Materials
(4)Electronic Control System Allows The Equipment To Be Used Normally
Contact Tony For More Details With Quotation
5.2标题
高效粉碎机
带锯末图
2.Wood Chips Fine Crushing Process:
A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.
B.Capacity:2-3Ton/Hour.
C.TONY brand effective hammer mill TFD65*75-75KW*1set
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
5.3标题
颗粒机四件套带 原材料，颗粒图
3.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:2.5-3Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*1set
Main Parts:
(1)TONY's New Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
You can chose TONY new type SS304 pellet machine
5.4标题
镀锌冷却仓加颗粒图
4.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:2.5-3Ton/Hour.
C.TONY brand galvanized cooler seperator*1set
Main Parts:
(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
5.5标题
包装机
5.Packing Process:
A.This process is mainly used to pack pellets into 15-50kg/bags.
B.Capacity:2.5-3Ton/Hour.
C.TONY semi-automatic packing machine*1 set
Main Parts:
(1)TONY's Semi-Automatic Packing Machine.
(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.
(3)Bags Transportation Conveyors.
(4)Feeding Inlet Silo.
(5)Electrical Cabinets.
6标题
客户生产线案例图
7标题
图 干托盘+颗粒 颗粒机
Biomass pellet fuel, due to its clean, environmentally friendly, high calorific value, and stable combustion, is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and the building materials industry. With the strict implementation of environmental protection policies and the gradual phase-out of traditional coal-fired boilers, market demand for biomass pellets continues to grow as a high-quality alternative to coal. Biomass pellets are primarily made from agricultural and forestry waste, such as wood chips, rice husks, straw, and sawdust. These raw materials are abundant in rural areas and even free in some areas, reducing raw material costs while also enabling waste recycling.
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干木托盘图 颗粒图
Wooden pallets are made from trees, which absorb CO₂ during their growth. The CO₂ released during the combustion of wooden pallets is roughly balanced by the amount absorbed by the trees during their growth. This makes them a "carbon-neutral" energy source, replacing fossil fuels like coal and oil, helping businesses reduce carbon emissions and aligning with the country's "dual carbon" strategy and environmental policies. Processing one ton of discarded wooden pallets reduces approximately one cubic meter of solid waste landfill, preventing the decay of wood waste from producing methane (a potent greenhouse gas with a greenhouse effect 25 times that of CO₂) and reducing toxic substances such as dioxins produced by incineration. This dual environmental benefit of "solid waste treatment" and "energy production" makes it easier to gain recognition and policy support from local environmental protection authorities (such as solid waste treatment subsidies and green energy certification)
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绿色地球+原材料+颗粒图
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10图
11标题
公司介绍图
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