Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 10.5-12T/Hour

3.TONY Brand 10.5-12Ton /HourDried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ860Ⅱ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1450 kw

6.Need Area: About  1305 ㎡  L: 45 M  W: 29 M  H: 6.517 M

Project Layout For Customer:

1. The working principle of dried wood pallets biomass pellet processing equipment

The core principle of wood pellet processing equipment, such as wood chip pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a vertical ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After forming the pellets in the die, a cutter cuts them into pellets of fixed lengths.

2. Characteristics of dried wood pallets biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include wooden pallets, old furniture, demolition materials, etc. By adjusting the crushing and pulverizing equipment, it can adapt to raw materials of different hardness and fiber content.

Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient particle strength), and the particle size is usually required to be 1-3mm.

(2)Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → crushing equipment (fine crushing) → drying equipment (humidification) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved. 

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

(1)Power Generation:Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

(2)Residential Heating:For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

(3)Environmental Protection and Waste Management:In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

TONY Brand 10.5-12Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 10.5-12Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 10.5-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160KW, TONY Pellet Machine TYJ860-Ⅲ-250KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.3m Into25-55mm Wood Chips.   2.Model: TPC1300-600-160KW With 24 Hammer Heads*1set  3.Capacity: 12-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160-160KW*2sets 3.Capacity: 5-6Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*2 sets 3.Capacity:5-6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-250KW*3sets 3.Capacity:3.5-4.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:10.5-12Ton/Hour	1.To Pack Pellets Into 1Ton/Bags. 2.Model: TBD*1set 3.Capacity: 10.5-12Ton/Hour

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1.3 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1300-600-160KW model with  24 hammer heads*2sets

C.Capacity:12-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250KW*3sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:10.5-12Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.1 set of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

Three Fundamental Supports for the Feasibility of Processing Wooden Pallets into Biomass Pellets

The success of this project hinges critically on the maturity of three key factors: raw material supply, policy guidance, and market demand. These factors are also the core focus of preliminary research.

1. Raw Material Supply: Stable and low-cost raw material supply is a prerequisite.

The source, supply volume, and cost of discarded wooden pallets directly determine project profitability and require critical assessment:

(1)Raw Material Source Scenario:Core Channels: E-commerce logistics warehouses, manufacturing factories (auto parts, home appliances, machinery), ports/bonded areas (discarded IPPC pallets from cross-border trade), and pallet rental companies (damaged and retired pallets).

(2)Supply Characteristics: Discarded pallets in these scenarios are typically generated in bulk and are often recycled for free or at a low price, resulting in extremely low raw material costs.

(3)Suitability of Raw Material Processing:Wooden pallets (especially solid wood pallets) have a high wood fiber density, resulting in pellets with a calorific value of 4200-4800 kcal/kg (similar to medium-quality coal), surpassing agricultural waste such as straw and rice husks. Removal of metal (nails, clips) and minimal oil contamination is required, eliminating the need for complex pre-treatment and making them highly suitable for processing. 

2. Policy Direction: Dual Benefits of Environmental and Energy Policies

Biomass pellets, as a compliant alternative fuel, have low market entry barriers. This project falls under the "solid waste resource utilization" category, meeting the "reduction and resource utilization" requirements.

3. Market Demand: Strong demand in both industrial and residential applications

The market demand for biomass pellet fuel has stabilized, eliminating the need to worry about "selling out":

(1)Industrial (Core Customers): Small and medium-sized boilers (1-10 tons) in food processing, textile, and building materials factories, ceramic kilns, and biomass power plants (for co-firing).

(2)Residential (Supplementary Customers): Home heating stoves, cooking energy in southern farmhouses and small restaurants, and home fireplace users.

Core evaluation indicators of wood pallet pellet fuel quality: 

1.Calorific value: determines the heat release capacity of combustion. 

16-19 MJ/kg (about 4000-4600 kcal/kg) Close to medium-quality coal, far exceeding straw pellets (13-15 MJ/kg), meeting industrial/civilian heating needs. 

2.Density and hardness: Anti-crushing, easy to store and transport.

Density 1.1-1.3 g/cm³, hardness ≥60. 

High density means it is not easy to crush (transportation loss ≤3%), not easy to collapse during combustion, and stable thermal efficiency.

3. Moisture content: affects combustion efficiency and coking risk. 

8%-12%. Too low moisture content will easily crack, too high will cause black smoke and reduce thermal efficiency (for every 1% moisture content, thermal efficiency will drop by 0.5%-1%). 

4.Ash content: determines the amount of residue after combustion. 

0.3%-1.5% (much lower than coal). 10%-20%) Low ash content means low frequency of slag cleaning, which reduces equipment wear, and the residue can be used as raw material for organic fertilizer. 

5. Forming rate and appearance: reflects production stability and practicality.

 Forming rate ≥95%, smooth surface, no obvious cracks. High forming rate means high raw material utilization rate, and regular appearance facilitates automated feeding (such as boiler and fireplace feeding systems).