Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 9T/Hour

3.TONY Brand 9Ton /Hour Dried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1150 kw

6.Need Area: About  800 ㎡  L: 40 M  W: 20 M  H: 6.517 M

Project Layout For Customer:

1. The working principle of dried wood pallets biomass pellet processing equipment

The operating principle of the dry wood pallet biomass pellet processing equipment is centered around a three-stage process: "raw material conversion - forming and processing - finished product optimization," achieving efficient conversion of discarded dry wood pallets into biomass pellets. The first stage involves raw material pretreatment: a nail removal device removes the metal connectors of the dry wood pallets. The pallets are then crushed into coarse wood chips using a crusher, and then refined using a grinder.

The core stage is the extrusion molding process: qualified fine powder is fed into the pelletizer via a screw conveyor. It is first enhanced in a conditioner before entering the "ring die-pressing roller" system. The rollers rotate against the ring die, forcing the raw material into the die holes. High pressure and friction generate heat, softening the lignin (a natural binder), resulting in cylindrical pellets that are then cut into fixed-length pellets by a cutter.

Finally, the finished product is processed: the hot pellets enter a cooler, where they are cooled to room temperature. They are then screened through a vibrating screen to remove debris and fines, resulting in qualified biomass pellets, completing the entire process.

2. Characteristics of dried wood pallets biomass pellet processing equipment

The dry wood pallet biomass pellet processing equipment is highly targeted and practical, with key features focused on raw material compatibility, processing efficiency, environmental protection and energy conservation, and guaranteed finished product quality.

In terms of raw material compatibility, the equipment is optimized for the characteristics of dry wood pallets. Equipped with high-strength shredding and crushing components, it can efficiently process pallets with metal connectors (such as nails). Pre-processing ensures uniform sawdust particle size, making it suitable for subsequent pelletizing, eliminating the need for additional raw material sorting and improving raw material utilization.

The pelletizer boasts outstanding processing efficiency and low energy consumption. The pelletizer utilizes wear-resistant rollers and a ring die, enabling continuous operation and easy replacement of wearing parts. A single unit can process up to several tons of dry wood pallets daily. Furthermore, heat is generated through extrusion friction, eliminating the need for additional heating devices and reducing energy consumption. The pelletizing rate remains consistently above 95%, and pellet density meets the required standards.

The equipment offers significant environmental and resource-saving advantages. It converts waste dry wood pallets into clean biomass fuel, reducing solid waste accumulation. A dust collection device is also included during the processing process to minimize dust pollution, comply with environmental regulations, and achieve a "waste-to-treasure" resource recycling process.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Dry wood pallet biomass pellet processing equipment has a wide range of applications, covering environmental protection and energy needs across multiple sectors. In the industrial sector, the pellets produced can replace coal and natural gas as fuel for boilers and hot air furnaces in the food processing, chemical, and building materials industries, helping companies reduce energy costs and carbon emissions, in line with the "coal reduction and carbon reduction" policy.

In the consumer sector, during the winter heating season in northern China, pellets can be used in household biomass heating stoves, small hotels, and office building heating boilers. Compared to electric and natural gas heating, they are more economical, produce no black smoke, and meet environmental heating needs.

In agriculture, pellets provide a stable heat source for drying grain, fruits, vegetables, and traditional Chinese medicines, with adjustable temperatures and low costs, avoiding agricultural drying pollution. Furthermore, they can be integrated with forestry processing parks to process discarded dry wood pallets and scraps, achieving self-sufficiency and self-distribution of solid waste. In the environmental protection sector, logistics parks, warehousing companies, and municipal solid waste treatment centers can use this equipment to convert discarded dry wood pallets, which would otherwise be landfilled or incinerated, into high-value pellets, reducing environmental burdens, forming a "solid waste-to-resource" cycle, and promoting the resource utilization of wood waste.

TONY Brand 9Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 9Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 9 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-132KW, Effective Hammer Mill-TFD75*132-132KW,  TONY Pellet Machine TYJ760-Ⅲ-200KW, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.3m Into25-55mm Wood Chips.    2.Model: TPC1300-600-132KW With 24 Hammer Heads*1set  3.Capacity: 10-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*2sets 3.Capacity: 4-5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-9*1set 3.Capacity:9Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Douhineble Packing Mac
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*3sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set  3.Capacity:9Ton/Hour	1.To Pack Pellets Into 15-50Kg/Bags. 2.Model: TPZ-50*1set 3.Capacity: 9Ton/Hour

1.Wood Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1.3 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1300-600-132KW model with  24 hammer heads*1set

C.Capacity:10-15Ton/Hour. 

Main Parts:

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:9Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*3sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:9Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:9Ton/Hour.  

C.TONY double packing machine*1set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

The biomass pellet processing startup project uses waste wood as raw material, producing high-density biomass pellet fuel using specialized equipment. This environmentally friendly venture offers both economic and social value, making it suitable for small and medium-sized investors.

The project's core advantage lies in its abundant and low-cost raw materials: the raw materials are primarily industrial or agricultural waste, such as discarded dry wooden pallets from logistics companies and leftover wood from wood processing plants. This not only reduces procurement costs (some are free for recycling), but also benefits from local "solid waste resource utilization" policies, reducing initial investment pressure. Furthermore, market demand is stable: with the advancement of the "dual carbon" policy, traditional highly polluting fuels are restricted. Biomass pellets, with their high combustion efficiency and low pollution, have become an ideal alternative fuel for industrial boilers, heating systems, and home heating. Demand extends to factories, farms, and residential communities. The operating model is flexible and can be selected based on the size of the investment. Small-scale projects (investment of 500,000-1,000,000 RMB) can be equipped with small shredders, pelletizers, and other equipment, located near raw material production areas (such as near logistics parks), and focus on regional fuel supply. Medium- to large-scale projects (investment of 2-5,000,000 RMB) can add automated production lines and storage facilities, expand into fuel wholesale, biomass energy partnerships, and even connect with biomass power generation companies to establish a stable supply chain.

1. Resource Recycling: Addressing the "Waste" Pain Point, Reducing Costs, and Protecting the Environment

Pallets (especially wooden pallets) are common consumables in the logistics and warehousing industries. The indiscriminate disposal or incineration of large quantities of used pallets (such as damaged or obsolete wooden pallets) can lead to resource waste and environmental pollution.

Pallet pellet fuel converts this waste into high-value energy through recycling and reprocessing. This not only solves the problem of waste pallet disposal (reducing landfill volume) but also reduces the raw material cost of pellet fuel. Compared to directly purchasing raw materials such as logs and straw, used pallets are more affordable to acquire (in some cases, they can be recycled at a low price or even free of charge), forming a "waste to energy" cycle.

 2. Outstanding Environmental Attributes: Low Carbon Emissions, In Line With Policy Orientation

As a type of biomass energy, pallet pellet fuel has significant environmental advantages and is in line with the global trend of low-carbon energy transformation: 

(1) Low carbon emissions: The carbon dioxide released when biomass fuel is burned is essentially the "carbon" absorbed by plants during growth, which can achieve "carbon cycle balance" as a whole. Compared with coal (carbon emissions of about 2400g/kg) and natural gas (carbon emissions of about 1600g/kg), its net carbon emissions are only 1/10~1/5 of fossil energy, which can effectively reduce greenhouse gas emissions. 

(2) Low pollutant emissions: If the raw materials (pallets) are pre-treated (removing metal nails, oil stains and other impurities), the sulfide, nitrogen oxide and dust emissions generated during combustion are extremely low - for example, sulfide emissions are much lower than coal (the sulfur content of coal is usually 0.5%~3%, and the sulfur content of wooden pallets is almost negligible), and no complex desulfurization and denitrification equipment is required, reducing air pollution. 

(3) No harmful residue: The ash content of high-quality pallet pellet fuel after combustion is low (usually ≤3%), and the ash can be returned to the field as organic fertilizer, achieving "zero waste" and avoiding the pollution of soil and water sources by coal slag (containing heavy metals and other harmful substances) produced after coal combustion.