Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 8.5-9.5T/Hour

3.TONY Brand 8.5-9.5Ton /Hour Dried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1100 kw

6.Need Area: About  800 ㎡  L: 40 M  W: 20 M  H: 6.517 M

Project Layout For Customer:

1. The working principle of dried wood pallets biomass pellet processing equipment

The essence of dry tray pellet processing lies in the continuous process of "physical pretreatment (removal of impurities and pulverization) → high-pressure extrusion molding (leveraging the natural bonding of lignin) → cooling and stabilization." This process transforms low-density, difficult-to-store wood raw materials into high-density, highly efficient, and easily transportable and storable pellets. The high-pressure extrusion of the ring die pelletizer and the softening and bonding of lignin are the core elements of pellet formation, while the coordinated operation of each process ensures both finished product quality and production efficiency.

2. Characteristics of dried wood pallets biomass pellet processing equipment

The wood pallet pellet processing equipment is a complete set of processing equipment designed specifically for waste wood pallets (including complex raw materials such as metal nails, plywood, and wood with different moisture contents). Its characteristics revolve around four core requirements: raw material adaptability, process adaptability, performance stability, and environmental compliance. It not only solves the "pain points" of wood pallet recycling (such as impurity removal and uneven material quality), but also ensures the efficiency and quality of pellet production.

(1) Strong adaptability to raw materials:Targeted solution to the "difficulties" of wood pallet processing

(2) High process integration:Achieve One-Stop Continuous Production

(3) Durable Core Components:Suitable for high-load, high-wear scenarios.

(4) Environmental and Safety Considerations:Compliance with Industrial Production Standards. 

(5) High Flexibility:Adaptable to diverse needs.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") are a key alternative to traditional fossil fuels like coal and heavy oil due to their high combustion efficiency, low pollution emissions, and convenient storage and transportation. They are also the most popular application for wood pallet pellet processing equipment, including:

(1)Industrial Boiler/Kiln Fuel:Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pallet pellets (with a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

(2)Residential Heating/Household Energy:Wood pallet pellets can be used as fuel for household biomass heating stoves and fireplaces. The pellets burn stably (no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refills. Furthermore, some catering businesses (such as small restaurants) use them to replace liquefied petroleum gas for heating, reducing energy costs. 

(3)Power Plant Supplemental Fuel:Some biomass power plants mix wood pallet pellets with other biomass fuels, such as straw and sawdust, for power generation or combined heat and power (cogeneration) (generating both electricity and steam). The high density of wood pallet pellets (0.8-1.2 g/cm³) reduces transportation and storage space, lowering raw material storage costs for power plants. Furthermore, the high purity of the wood fiber (free of sand and impurities found in straw) reduces the risk of boiler slagging.

TONY Brand 8.5-9.5Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 8.5-9.5Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 8.5-9.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-132KW, Effective Hammer Mill-TFD75*132-132KW,  TONY Pellet Machine TYJ760-Ⅲ-185KW, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.3m Into25-55mm Wood Chips.   2.Model: TPC1300-600-132KW With 24 Hammer Heads*1set 3.Capacity: 10-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*2sets 3.Capacity:4-5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-10*1set 3.Capacity:8.5-9.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-185KW*3sets 3.Capacity:2.8-3.3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set 3.Capacity:8.5-9.5Ton/Hour	1.To Pack Pellets Into 15-50Kg/Bags. 2.Model: TPZ-50*1set 3.Capacity: 8.5-9.5Ton/Hour

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1.3 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1300-600-132KW model with  24 hammer heads*1set

C.Capacity:10-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*3sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:8.5-9.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50Kg/Bags. 

B.Capacity:8.5-9.5Ton/Hour.  

C.TONY double packing machine*1set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

How to build a stable and scalable market system for wood pallet pellets?

The market is the foundation for a sustainable project. Long-term profitability must be achieved through "customer lock-in + market expansion + brand building":

1. Target "strong-demand customers" and sign long-term supply agreements:

Prioritize your partnership with industrial boiler users (such as food factories, chemical plants, and textile mills), heating companies (rural centralized heating, residential heating), and livestock farms (for greenhouse heating and livestock and poultry insulation). These customers have stable demand (usually exceeding 1,000 tons per year). One- to three-year supply contracts can be signed with a price adjustment mechanism (e.g., in line with coal/natural gas price fluctuations) to ensure consistent sales.

2. Expand high-value-added applications to break through "low-end competition":

Develop "specialty pellets": Targeted at different customer needs, we produce high-calorific value pellets (e.g., pure dry tray pellets with a calorific value of approximately 4200-4500 kcal/kg, suitable for high-load industrial boilers), low-ash pellets (for small household fireplaces, with an ash content ≤3%), or add combustion aids (e.g., biomass tar inhibitors) to improve combustion efficiency. These products offer price premiums of over 20%.

3. Connect with "green energy projects":

These include biomass cogeneration and biomass gasification power generation projects. These clients have high pellet quality requirements (e.g., ash content ≤5%, sulfur content ≤0.05%), but also have large order volumes and stable payment cycles. These clients can be long-term strategic partners.

4. Branded operations: Enhance market resilience:

Establish a product quality traceability system: Each batch of pellets is labeled with the raw material source, production date, and quality indicators (calorific value, ash content, moisture content) to enhance customer trust (industrial clients, in particular, demand high quality consistency).

1. Stable performance:

strong adaptability and easy operation. The physical properties and combustion performance of pallet pellet fuel are superior to those of traditional biomass fuel (such as loose straw and logs), and it is easier to meet the needs of industrial and civilian scenarios: 

(1) High energy density and easy storage and transportation:

After compression molding, the volume of pellet fuel is only 1/5~1/3 of the raw material (loose pallet fragments), the density can reach 1.1~1.3t/m³, and the energy density is about 4200~4800kcal/kg (close to medium-quality coal); and the particle shape is regular and not easy to absorb moisture, so it can be stored in ordinary warehouses. There is no scattering or dust during transportation, and the logistics cost is more than 30% lower than that of loose biomass. 

(2) Stable combustion and precise temperature control:

When pellet fuel burns, the flame is uniform and the heat release is stable. It will not flicker like loose straw. It is suitable for scenarios that require a stable heat source (such as industrial boilers, drying equipment, and home heating stoves). When paired with a dedicated pellet burner, it can achieve automatic feeding and temperature control, and the operation difficulty is lower than that of traditional fuels.

2. Economic advantage: cost control

(1) Low raw material cost:

Waste pallets belong to the category of "waste recycling" and the purchase price is much lower than that of raw materials such as logs and corn stalks, which directly reduces the production cost of pellet fuel.

(2) The use cost is lower than fossil energy:

From the perspective of terminal use cost, the unit heat cost of pallet pellet fuel is about 1.2 to 1.5 times that of coal, but much lower than natural gas (about 1/2 to 2/3 of natural gas) and liquefied gas (about 1/3 to 1/2 of liquefied gas). For industrial heat use (such as food processing, building material drying), commercial heating and other scenarios, long-term use can significantly reduce energy expenditure.