1.图片

Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 6T/Hour

3.TONY Brand 6 Ton /Hour Dried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 835 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1. The working principle of dried wood pallets biomass pellet processing equipment

The dry pallet biomass pellet processing equipment uses waste dry pallets as raw material. Through three core steps: pretreatment, extrusion molding, and cooling and packaging, it transforms the loose wood material into high-density biomass pellets. Its operating principles revolve around "raw material adaptation" and "converting mechanical energy into molding force."

First, in the pretreatment stage, the equipment receives dry pallets through a feed system. A crusher breaks the pallets into wood blocks, which are then further pulverized into wood chips by a grinder.

Next, in the core extrusion molding process, a screw feeder evenly feeds the pretreated wood chips into the pelletizer. Inside the pelletizer, a compression roller and an annular die form an extrusion chamber. A motor drives the rollers to rotate at high speed, forcing the wood chips into the die's molding holes. Within the die, the wood chips are subjected to high temperature and pressure, softening the hemicellulose in the wood fibers and creating bonding forces. Finally, they are continuously extruded into cylindrical pellets.

Finally, in the cooling and packaging phase, the pellets enter a cooler where they are cooled by reverse-blowing cold air, bringing the temperature down to room temperature (to prevent moisture and mildew during storage). The cooled pellets are then screened by a vibrating screen to remove broken, fine particles (which can be returned for re-pelleting). Qualified pellets are then sent to the finished product warehouse for storage or packaging, completing the entire processing process. This entire process recycles waste dry wood pallets.

2. Characteristics of dried wood pallets biomass pellet processing equipment

The dry wood pallet biomass pellet processing equipment is highly targeted and practical, with key features focused on raw material compatibility, processing efficiency, environmental protection and energy conservation, and guaranteed finished product quality.

In terms of raw material compatibility, the equipment is optimized for the characteristics of dry wood pallets. Equipped with high-strength shredding and crushing components, it can efficiently process pallets with metal connectors (such as nails). Pre-processing ensures uniform sawdust particle size, making it suitable for subsequent pelletizing, eliminating the need for additional raw material sorting and improving raw material utilization.

The pelletizer boasts outstanding processing efficiency and low energy consumption. The pelletizer utilizes wear-resistant rollers and a ring die, enabling continuous operation and easy replacement of wearing parts. A single unit can process up to several tons of dry wood pallets daily. Furthermore, heat is generated through extrusion friction, eliminating the need for additional heating devices and reducing energy consumption. The pelletizing rate remains consistently above 95%, and pellet density meets the required standards.

The equipment offers significant environmental and resource-saving advantages. It converts waste dry wood pallets into clean biomass fuel, reducing solid waste accumulation. A dust collection device is also included during the processing process to minimize dust pollution, comply with environmental regulations, and achieve a "waste-to-treasure" resource recycling process.

3. Application scenarios of dried wood pallets biomass pellet processing equipment

The dry pallet biomass pellet processing equipment's application scenarios focus on "waste pallet recycling" and "clean fuel production," covering three key areas: waste management, energy supply, and specific industry needs. Its practicality and adaptability are outstanding.

In the waste pallet processing sector, it is widely used in logistics parks, warehouses, and pallet recycling stations. These sectors generate large quantities of dry pallet waste annually. The equipment can process pallets with metal connectors on-site or centrally, eliminating the need for additional sorting. It converts solid waste into usable biomass pellets, solving the problems of pallet accumulation, land occupation, and incineration pollution, thereby reducing waste disposal costs for businesses.

In the clean energy production sector, it is suitable for small and medium-sized biomass fuel plants, heating stations, and agricultural cooperatives. The processed pellets are used as an alternative fuel for industrial boiler heating, agricultural greenhouse insulation, and home heating. Compared to traditional fuels such as coal, the equipment features high pellet density and stable combustion efficiency, meeting low-carbon energy needs and making it particularly suitable for areas with strict environmental protection requirements.

It is also suitable for wood processing ancillary industries and resource utilization projects. Wood processing plants can use scraps and used pallets for mixed processing to improve raw material utilization; environmental protection resource projects (such as solid waste treatment centers) can rely on equipment to build a "recycling-processing-application" closed loop, helping to develop a regional circular economy while adapting to the production capacity needs of small and medium-sized enterprises. The investment cost and operation difficulty are low, and the application threshold is friendly.

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TONY Brand 6 Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 6 Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine TYJ760 - Ⅲ - 200kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wood Pallets Chipping Proces:

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1set

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6Ton/Hour.                                                   

C.TONY brand galvanized cooler seperator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:6Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干托盘+颗粒 颗粒机

The biomass pellet processing startup project uses waste wood as raw material, producing high-density biomass pellet fuel using specialized equipment. This environmentally friendly venture offers both economic and social value, making it suitable for small and medium-sized investors.

The project's core advantage lies in its abundant and low-cost raw materials: the raw materials are primarily industrial or agricultural waste, such as discarded dry wooden pallets from logistics companies and leftover wood from wood processing plants. This not only reduces procurement costs (some are free for recycling), but also benefits from local "solid waste resource utilization" policies, reducing initial investment pressure. Furthermore, market demand is stable: with the advancement of the "dual carbon" policy, traditional highly polluting fuels are restricted. Biomass pellets, with their high combustion efficiency and low pollution, have become an ideal alternative fuel for industrial boilers, heating systems, and home heating. Demand extends to factories, farms, and residential communities. The operating model is flexible and can be selected based on the size of the investment. Small-scale projects (investment of 500,000-1,000,000 RMB) can be equipped with small shredders, pelletizers, and other equipment, located near raw material production areas (such as near logistics parks), and focus on regional fuel supply. Medium- to large-scale projects (investment of 2-5,000,000 RMB) can add automated production lines and storage facilities, expand into fuel wholesale, biomass energy partnerships, and even connect with biomass power generation companies to establish a stable supply chain.

The project offers diverse profit opportunities, including core pellet fuel sales and raw material recycling services. Furthermore, the project complies with environmental protection policies and is easily eligible for tax exemptions and subsidies, further increasing profitability, making it a sustainable and competitive entrepreneurial option.

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干木托盘图 颗粒图

Strong market demand and guaranteed sales

With stricter environmental protection policies (such as the expansion of "coal-free zones" and the conversion of industrial boilers from coal to gas or coal to biomass), the market demand for biomass pellets as a clean alternative fuel continues to grow. Its downstream customers include:

1. Industrial sector:

boiler heating in the food processing, textile, chemical and other industries;

2.Commercial sector:

central heating in hotels, hospitals, and residential areas;

3. Energy sector:

small biomass power stations and biomass gasification projects;

4. Some regions can also export to countries with high demand for biomass fuels:

Such as Europe, Japan, and South Korea, to expand the international market.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional sugsestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司认证图