1.图片

Project Brief Introduction:

1.Product:Dried Wood Pallets Pellet Line

2.Capacity: 5.5-6.5T/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Dried Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 775 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1. The working principle of dried wood pallets biomass pellet processing equipment

The core principle of wood pellet processing equipment, such as wood chip pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a vertical ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After forming the pellets in the die, a cutter cuts them into pellets of fixed lengths.

2. Characteristics of dried wood pallets biomass pellet processing equipment

1. Strong adaptability to raw materials, compatible with a variety of biomass

(1) Wide processing capacity: Processable raw materials include wooden pallets, old furniture, demolition materials, etc. By adjusting the crushing and pulverizing equipment, it can adapt to raw materials of different hardness and fiber content.

(2) Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient particle strength), and the particle size is usually required to be 1-3mm.

2. Modularization of core equipment and continuous production process

(1) Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → crushing equipment (fine crushing) → drying equipment (humidification) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

(2) Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved. 

3. Application scenarios of dried wood pallets biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") are a key alternative to traditional fossil fuels like coal and heavy oil due to their high combustion efficiency, low pollution emissions, and convenient storage and transportation. They are also the most popular application for wood pallet pellet processing equipment, including:

1.Industrial Boiler/Kiln Fuel:

Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pallet pellets (with a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

2.Residential Heating/Household Energy:

Wood pallet pellets can be used as fuel for household biomass heating stoves and fireplaces. The pellets burn stably (no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refills. Furthermore, some catering businesses (such as small restaurants) use them to replace liquefied petroleum gas for heating, reducing energy costs. 

3.Power Plant Supplemental Fuel:

Some biomass power plants mix wood pallet pellets with other biomass fuels, such as straw and sawdust, for power generation or combined heat and power (cogeneration) (generating both electricity and steam). The high density of wood pallet pellets (0.8-1.2 g/cm³) reduces transportation and storage space, lowering raw material storage costs for power plants. Furthermore, the high purity of the wood fiber (free of sand and impurities found in straw) reduces the risk of boiler slagging.

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TONY Brand 5.5-6.5Ton/Hour Dried Wood Pallets Pellet Manufacturing Plant can take dried wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings. After pretreatment and processing, dried wood pallets is solidified into high - density wood pellet fuel.The content of pollutants such as sulfur dioxide and nitrogen oxides produced by biomass pellets during combustion is extremely low, and the dust emission is also low, which can effectively reduce air pollution. Moreover, the raw material sources of biomass pellets are very wide, and the combustion efficiency is high. Compared with traditional fossil energy, it reduces the production and use costs and has higher economic efficiency. It has received a lot of attention and promotion.

1. Capacity: 5.5-6.5Ton/Hour

2. Raw materials: Dried wood pallets

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Wood Pallets Pellet Production Line

2. Raw Material: All kinds of dried wood pallets

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine TYJ760 - Ⅲ - 185kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图

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原材料+颗粒图

颗粒+机器图

5.1图片

TPC1000-90KW机器图

带原材料-成品图

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1set

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6-8Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5.5-6.5Ton/Hour.                                                   

C.TONY brand galvanized cooler seperator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:5.5-6.5Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干托盘+颗粒 颗粒机

How to ensure the stability and sustainability of the raw material supply chain for pallet pellet projects?

Dry pallets are the core raw material, and their supply stability directly determines the life and death of the project. Raw material sustainability must be achieved through "multiple channels + resource expansion + cost lock-in":

1. Establish a diversified recycling network to avoid single dependence

(1) Sign long-term recycling agreements with local and surrounding logistics parks, manufacturing factories, and e-commerce warehousing companies (such as waste wooden pallets in the home appliance, furniture, and machinery industries), clarify the recycling price, frequency, and quality standards (such as no mold, no heavy metal pollution, no chemical coating), and avoid the interruption of raw material supply due to the loss of a single customer.

(2) Expand "supplementary raw material" channels: If the supply of some pallets is insufficient, other agricultural and forestry waste (such as sawdust, straw, and branches) can be used in combination. By optimizing the formula (such as dry pallet fragments accounting for 60%-80%, mixed sawdust improves formability), the dependence on a single raw material can be reduced, while meeting the raw material standards of biomass pellets. 

2. Control raw material costs and transportation radius

(1) Raw material transportation costs usually account for 15%-25% of the total cost. The recycling radius needs to be controlled within 50-100 kilometers (adjusted according to the regional raw material density) to avoid long-distance transportation resulting in excessive costs.

(2) Agree on a "tiered price" with raw material suppliers: when the monthly recycling volume reaches a certain scale, give price discounts; or sign a "long-term fixed price agreement" to avoid the cost risks brought by fluctuations in wood raw material prices (such as the increase in pallet recycling prices during the peak season).

3. Establish a raw material reserve and pretreatment system

(1) Build a standardized raw material warehouse (ventilated, moisture-proof, and fire-proof) to reserve at least 1-2 months of raw material consumption to cope with the surge in demand during the peak season or sudden recycling interruptions (such as factory shutdowns and epidemic control).

(2) Add a "sorting + impurity removal" process in the pretreatment stage: remove impurities in the dry pallet by manual or mechanical means (such as magnetic separators to remove nails, vibrating screens to remove mud and sand) to avoid damage to subsequent pelletizing equipment and improve the purity of pellet fuel (reducing ash content).

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干木托盘图 颗粒图

As biomass pellet fuel or industrial auxiliary material, wood pallet pellets offer stable physical and chemical properties, and their user experience surpasses traditional loose wood and coal. Specifically, they demonstrate the following:

1. High energy density and excellent combustion efficiency

After compression molding, wood pallet pellets achieve a density of 1.1-1.3g/cm³ (much higher than the 0.4-0.6g/cm³ of loose wood), a volume reduction of 6-8 times, and a calorific value per unit volume of 4200-4800kcal/kg (similar to medium-quality coal). They also resist slagging during combustion (due to the low ash content of 1%-3% found in softwood, wood pallets are primarily made of softwood). Their thermal efficiency is over 30% higher than that of loose wood, making them suitable for use in boilers, fireplaces, hot air furnaces, and other equipment.

2. Convenient Storage and Transportation, Low Cost

The pellets have a regular shape (mostly cylindrical, 6-10mm in diameter and 10-30mm in length) and good fluidity. They can be transported in bags, silos, or conveyor belts, and are resistant to moisture and deformation. They require only one-fifth the storage space of bulk wood of the same thermal mass, and there's no concern for insect infestation or mildew (the high temperatures during the pelletizing process kill insect eggs and mold), reducing labor and space costs during storage and transportation.

3. Low Entry Points, Wide Adaptability

Wood pallet pellets can be directly used in automated biomass combustion equipment (such as pellet stoves and biomass boilers). No complex pre-processing (such as chopping or pulverizing) is required; simply feed the pellets at a constant rate through a feeder. Operation is simple, making them suitable for industrial heating, home heating, agricultural greenhouse insulation, and other applications. They can also serve as an auxiliary fuel in biomass power plants.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional sugsestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or wet?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is wet, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司认证图