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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 14-16T/Hour

3.TONY Brand 14-16Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet MachineTYJ860-III-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1080 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

The overall principle of dry sawdust pellet processing equipment is to transform irregular, impurity-laden dry sawdust into regular, impurity-free, high-density biomass pellets that are easy to store through a continuous physical process involving high-temperature, high-pressure molding, cooling, and stabilization. The entire process requires no chemicals and relies on the inherent adhesive properties of wood fibers to form the pellets. This not only solves the environmentally friendly disposal issue of wooden pallet waste but also enables resource recycling (the pellets can be used as fuel, feed carrier, etc.).

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) High efficiency and energy saving: The dried sawdust pellet machine can process waste materials such as wood chips into pellet fuel, which not only reduces environmental pollution but also realizes the recycling of resources and greatly improves energy utilization efficiency.

(2) Multifunctionality: In addition to being able to process biomass fuel, the dried sawdust pellet machine can also process animal feed, organic fertilizer, etc., and is widely used in agriculture, breeding and other fields. 

(3) Advanced pelletizing technology: The dried sawdust pellet machine adopts advanced pelletizing technology, which can automatically control parameters such as feed amount and temperature during the pelletizing process, greatly reducing production costs and making the production process more economical and environmentally friendly.

(4) High-quality components: The main shaft and the connected hollow shaft of the dried sawdust pellet machine are made of alloy structural steel imported from Germany through water forging, rough turning, heat treatment, fine turning and fine grinding. The reasonable structure and uniform hardness improve the fatigue resistance and wear resistance of the components, providing more reliable guarantee for safe operation.

3. Application scenarios of dried sawdust biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") have become a valuable alternative to traditional fossil fuels such as coal and heavy oil due to their high combustion efficiency, low pollution emissions, and easy storage and transportation. Wood pellets are also a popular application for pellet processing equipment, including:

(1)Industrial Boiler/Kiln Fuel:

Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pellets (with a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

(2) Residential Heating/Household Energy:

Wood pellets can be used as fuel in domestic biomass heating stoves and fireplaces. Pellets burn stably (with no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refilling. Furthermore, some food and beverage businesses, such as small restaurants, use wood pallet pellets instead of liquefied petroleum gas for heating, reducing energy costs. 3. Supplemental Fuel for Power Plants:

Some biomass power plants mix sawdust pellets with other biomass fuels (such as straw and sawdust) for power generation or combined heat and power (CHP) (generating both electricity and steam). Furthermore, the high purity of wood fiber (free of the sand and impurities found in straw) reduces the risk of boiler slagging.

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TONY Brand 14-16 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 14-16 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 14-16 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-16 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250KW*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2) Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

 (4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:14-16 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1 set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:14-16 Ton/Hour.    

B.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

客户生产线案例图

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图 干锯末+颗粒 颗粒机

Project Startup Recommendations

1. Preliminary Research:

First, visit local wood processing plants and furniture factories to confirm monthly sawdust supply (the raw material quantity must meet the "production capacity x 1.2" requirement to avoid idle capacity). Also, contact two or three potential customers (such as nearby food factories and heating companies) and sign letters of intent for supply.

2. Pilot Operation:

If funding is limited, start with a small-scale project (1 ton per hour) and spend 6 to 12 months verifying raw material supply, customer stability, and profit margins before gradually expanding production.

3. Long-Term Planning:

Once the project is operating stably, you can expand your supply chain. For example, establishing a dedicated logistics fleet (to reduce transportation costs), developing customized pellets (for example, offering "low-ash pellets" for fireplace users to increase unit prices), or building a small-scale biomass heating station (to directly supply heat to surrounding factories and increase profits). In summary, the pallet-based biomass pellet fuel project is suitable for entrepreneurs or small and medium-sized enterprises with local resources (raw materials/customers) and moderate capital. The key lies in controlling raw material costs, securing stable customers, and ensuring environmental compliance to achieve sustainable profitability.

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锯末图 颗粒图

Advantages of Wood Pellets

Processing dry sawdust into biomass pellets not only offers numerous advantages in terms of environmental protection, economic and social development, and energy structure, but also boasts excellent combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residues

The calorific value and ash content of sawdust pellets after combustion are approximately 10% lower than those of medium-quality coal. However, wood pellets burn completely under normal operating conditions. Coal, on the other hand, does not burn completely, leaving residual ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of the two is comparable.

2. Combustibility

Wood pellets are more flammable and easier to ignite than coal, significantly reducing the ignition time required for combustion.

3. Solid Emissions

Wood pellets produce significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, coal combustion produces a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes far greater levels of air pollution and boiler corrosion than biomass pellets. Coal smoke contains large amounts of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Sawdust biomass pellets are primarily composed of C-H organic matter, and their flue gas contains no particulate carbon or sulfur dioxide. Instead, it is primarily composed of C-H volatile gases, with virtually no sulfur dioxide or carbon monoxide. The smoke color during combustion is below Ringelmann Class I, significantly reducing air pollution and carbon dioxide emissions. Wood biomass pellets are internationally recognized as a "clean fuel."

5. Cost and Time Savings

Compared to coal, using biomass pellets as boiler fuel can save costs and time. For example, using wood biomass pellets for a 0.5-ton boiler can reduce costs by 11% and time by 34%. For example, compared to coal-fired power generation, a 0.5-ton boiler can reduce fuel costs by 10% and time by 16%. 6. Sustained Combustion

Wooden biomass pellets typically burn 8 to 10 times longer than loose, soft materials, maintaining a stable and continuous combustion state, ensuring a more reliable energy supply.

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