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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ860-Ⅲ-280kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 310 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried sawdust biomass pellet processing equipment

The core principle of wood pellet processing equipment, such as wood pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: pelletizing, cooling, and packaging. For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into fixed lengths by a cutter.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) High efficiency and energy saving: For example, pellet machines have low energy consumption, high output, compact process, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers and can be operated automatically, reducing labor costs. 

(2) Low maintenance cost and easy operation: Sawdust pellet machines have low maintenance costs and do not require grease injection. Non-professionals do not need much time to complete maintenance. The wearing parts are practical and durable. The roller bearings are made of international brands and are not easy to damage. They are easy to operate and do not require professional operation. 

(3) Raw material processing and environmental protection: The moisture content of the raw materials before pellet processing needs to be controlled at about 10-15%. Therefore, in actual production, drying equipment may be required. Sawdust pellets contain few harmful substances and the content of harmful gas components during combustion is extremely low. The ash after combustion can be used as potash fertilizer, which meets environmental protection requirements.

3. Application scenarios of dried sawdust biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand 4-5 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1.Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 4-5 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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With growing environmental awareness and the rapid transformation of the energy structure, the business of processing sawdust into biomass pellets is attracting considerable attention from entrepreneurs due to its promising market potential and significant economic benefits. This project converts dry sawdust into high-calorific, clean, and environmentally friendly biomass pellets, aligning with the trend of green development and promising to carve out a new market niche. Significant environmental benefits: Compared to traditional fossil fuels, biomass pellets produce nearly zero carbon dioxide emissions during combustion, and virtually no harmful gases such as sulfur dioxide and nitrogen oxides, effectively reducing air pollution and meeting the national "dual carbon" targets, thus easily gaining policy support and market recognition. Strong market demand: In the industrial boiler sector, many enterprises are adopting biomass pellets to replace coal to reduce energy consumption and meet environmental requirements; in residential heating, with increasing environmental awareness, biomass pellet heating systems are becoming increasingly popular in rural and suburban areas; furthermore, biomass power plants also have significant demand for pellet fuel, providing diverse sales channels for the product.

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Near-zero carbon emissions: The carbon dioxide released during the combustion of the pellets is essentially balanced by the carbon dioxide absorbed by trees during their growth, forming a "carbon cycle" and thus constituting a "carbon-neutral" energy source.  Furthermore, its ash content is ≤2% (far lower than the 10%-20% of coal), resulting in no black smoke or sulfur emissions during combustion, and nitrogen oxide emissions are only 1/5 that of coal.  It fully complies with the national "Emission Standard of Air Pollutants for Boilers" (GB 13271-2014) and international environmental standards such as the EU ENplus standard. Solid waste resource utilization: The raw materials for the pellets are mainly wood processing waste (sawdust, scraps), and forestry residues (dry branches, bark), etc.  Converting these waste materials, which would otherwise require landfilling or incineration, into clean energy reduces solid waste pollution and achieves "waste-to-resource" utilization, aligning with the national policies for "zero-waste cities" and the circular economy.  This also makes it eligible for environmental subsidies or tax incentives from local governments.

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