1.图片

Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 80 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

The core of sawdust processing biomass pellet equipment (i.e. biomass pellet machine) is to transform loose, low-density sawdust into high-density, regular-shaped biomass pellets through the process of "pretreatment → extrusion molding → curing and shaping". Its working principle revolves around "physical extrusion" and "material property utilization". The core structure of different types of equipment is slightly different, but the overall process is the same.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1)High Efficiency and Energy Saving: The sawdust pellet machine features an optimized design, low power consumption, high production efficiency, and reliable operation. The mold uses an extended die for better molding results.

(2) High Degree of Automation: The sawdust pellet machine is highly automated, requiring virtually no manual supervision. During startup, the loading speed automatically adjusts according to the machine's operating current, increasing production, reducing electricity costs, and avoiding problems such as machine stalling caused by excessively fast material feeding.

(3)Environmental Protection and Energy Saving: As an environmentally friendly and energy-saving biomass energy production machine, the biomass sawdust pellet machine uses agricultural and forestry waste, such as sawdust, straw, rice husks, and bark, as raw materials. Through pretreatment and processing, it solidifies and forms high-density pellet fuel, making it an ideal alternative to kerosene. It saves energy and reduces emissions, offering significant economic and social benefits. It is a highly efficient, clean, and renewable energy source.

(4)Reasonable Structure: The sawdust pellet machine boasts a rational structure, easy maintenance, and a small footprint, making it suitable for production needs of all sizes. 

(5) Wide range of applications: Finished wood pellets can be used in a variety of applications such as biomass power generation, boilers, fireplaces, and household appliances.

3. Application scenarios of dried sawdust biomass pellet processing equipment

(1) Biomass energy field

As a clean fuel: The processed sawdust pellets have high calorific value and high combustion efficiency, and their sulfur, ash and nitrogen content are much lower than fossil fuels such as coal and oil. They can be directly used for fireplaces and boiler heating, or as fuel for biomass power plants, achieving energy substitution and emission reduction goals.

Energy conversion advantages: Compared with traditional fuels, sawdust pellets are smokeless and odorless when burned, with low pollutant emissions, which meets the needs of modern green energy, especially in Europe and America where the demand for biomass energy is relatively high.

(2) Animal feed field

Feed pellet production: Sawdust pellets processed by sawdust pellet machines can be used as high-quality feed for poultry and livestock breeding, improving feed utilization and animal production efficiency. Some equipment is specially designed for feed pellets to meet the process requirements of feed processing.

(3) Environmental protection and resource recycling field

Wood waste processing: The equipment uses wood chips, sawdust, branches and other wood processing waste as raw materials, converting waste that would have been discarded into high-value pellet products, achieving resource recycling and reducing environmental pollution.

2.图片

TONY Brand 0.8-1.2 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 0.8-1.2Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图片

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.2图片

镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:0.8-1.2Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.3图片

包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1-1.5Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 干锯末+颗粒 颗粒机

Resource Advantages of Sawdust Processing Biomass Pellets

Sufficient raw materials and low costs enable "waste-to-treasure" transformation.Sawdust, a natural waste product from wood processing (furniture factories, panel mills, wooden door factories, logging sites, etc.), offers two key resource advantages:

1. Stable and widespread supply: The furniture industry alone generates over 10 million tons of sawdust, wood shavings, and other waste products annually. Raw materials do not require "deliberate cultivation" and can be directly recycled from downstream processing plants at low prices (in some areas, free collection is even offered, reducing raw material transportation and procurement costs), eliminating the risk of raw material shortages.

2. Low processing costs and strong environmental performance: Traditionally, sawdust is often incinerated or landfilled, resulting in resource waste and the generation of pollutants such as PM2.5 and methane. Processing sawdust into biomass pellets achieves "waste-to-resource" status, aligning with the national policy of "solid waste reduction and resource utilization" and avoiding the risk of environmental penalties.

8.图片

锯末图 颗粒图

Compared to traditional fuels like coal and firewood, sawdust pellets offer a superior user experience and require no major modifications to existing equipment:

1. Easy to ignite and stable combustion: The pellets have a regular shape (typically 6-10mm in diameter and 20-30mm in length) and a controllable moisture content (10%-15%). Ignition requires only a small amount of combustion aid (such as paper or wood chips). Once ignited, the flame is stable and the calorific value is uniform (lower calorific value is approximately 4200-4800 kcal/kg, close to Class II bituminous coal). There are no problems with coal "coking and flameout" or firewood "smoking and fluctuating flames."

2. Compatible with existing equipment, low modification cost: Industrial boilers, residential heating stoves, biomass burners, and other equipment require only a simple adjustment of the feed port (e.g., replacing the coal feed port with a pellet-specific feeder). The modification cost is typically only 5%-10% of the total equipment price, significantly lower than the cost of switching from coal to gas (which requires replacing the entire gas combustion system). 3. Strong adaptability to automated operations: The particles have good fluidity and can be fed automatically and controlled automatically through pipes and screw conveyors. When combined with a temperature control system, unattended combustion can be achieved (such as 24-hour continuous operation of an industrial boiler), reducing manual operation costs.

9.图片

绿色地球+原材料+颗粒图

10.图片

11.图片

公司服务图