1.图片

Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 2.5-3T/Hour

3.TONY Brand 2.5-3Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ760-Ⅲ-160kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 190 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

Core Forming: Fiber reorganization and densification under mechanical extrusion is a key step in converting sawdust into pellets. The core principle is "high-pressure extrusion + wood fiber self-bonding." Lignin in the sawdust (a natural adhesive that softens under pressure and frictional heat) works together with moisture to tightly bind the fibers, forming pellets with a fixed shape.

Core component: The forming machine—the "ring die pellet machine"—is more adaptable to dried materials and less prone to clogging.

During the extrusion process, intense friction between the sawdust and the inner wall of the die and the surface of the rollers generates frictional heat of 60-90°C. This temperature softens the lignin in the sawdust (the softening point of lignin is approximately 70-100°C). Simultaneously, the moisture forms "liquid bridges" that bind the dispersed fibers together, providing a foundation for subsequent shaping.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) The dry sawdust pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The dry sawdust pellet processing equipment has a mature design, and the finished pellets are stably molded, with stable output and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of dried sawdust biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") have become a valuable alternative to traditional fossil fuels such as coal and heavy oil due to their high combustion efficiency, low pollution emissions, and easy storage and transportation. Wood pellets are also a popular application for pellet processing equipment, including:

(1)Industrial Boiler/Kiln Fuel:

Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pellets (with a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

(2) Residential Heating/Household Energy:

Wood pellets can be used as fuel in domestic biomass heating stoves and fireplaces. Pellets burn stably (with no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refilling. Furthermore, some food and beverage businesses, such as small restaurants, use wood pallet pellets instead of liquefied petroleum gas for heating, reducing energy costs.

(3)Supplemental Fuel for Power Plants:

Some biomass power plants mix sawdust pellets with other biomass fuels (such as straw and sawdust) for power generation or combined heat and power (CHP) (generating both electricity and steam). Furthermore, the high purity of wood fiber (free of the sand and impurities found in straw) reduces the risk of boiler slagging.

2.图片

TONY Brand 2.5-3Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 2.5-3 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.2图片

镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.5-3Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.3图片

包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.5-3Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 干锯末+颗粒 颗粒机

Three Fundamental Supports for the Feasibility of Processing Dry Sawdust into Biomass Pellets

The success of this project depends on the maturity of three key factors: raw material supply, policy guidance, and market demand. These factors were also the core focus of preliminary research.

1. Raw Material Supply: A stable and low-cost raw material supply is a prerequisite.

The source, supply volume, and cost of dry sawdust directly determine the project's profitability and require rigorous evaluation:

2.Raw Material Source Scenario:

Core Channels: Wood processing plants, furniture factories, and panel mills.

Supply Characteristics: These sources produce large quantities of sawdust and are often recycled for free or at a low price, resulting in extremely low raw material costs.

3.Raw Material Processing Suitability:

Wood chips have a high fiber density, and the resulting pellets can reach a calorific value of 4200-4800 kcal/kg (comparable to medium-quality coal), far exceeding agricultural waste such as straw and rice husks. Since wood chips do not require complex pre-processing (such as nailing and clamping) and produce minimal oil pollution, they are well-suited for processing. 2. Policy Direction: Dual Benefits of Environmental and Energy Policies

Biomass pellets are a compliant alternative fuel with low market entry barriers. This project falls under the "Solid Waste Resource Utilization" category and meets the "Reduction and Resource Utilization" requirements.

4. Market Demand: Strong Industrial and Residential Market Demand

The market demand for biomass pellet fuel is stable, with no concerns about stock shortages:

Industrial (Core Customers): Small and medium-sized boilers (1-10 tons) in food processing, textile, and building materials factories, ceramic kilns, and biomass power plants (for co-firing).

Residential (Supplementary Customers): Home heating stoves, cooking energy in southern farmhouses and small restaurants, and home fireplace users.

8.图片

锯末图 颗粒图

1.Environmentally friendly features                                                                                                                                                                                               

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)                                                             

(2)Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer                                                                                   

2.Economical                                                                                                                                                                                                                                   

(1)Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.                                                           

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs                                                                                                                                   

3.Wide range of application scenarios                                                                                                                                                                                                           

(1)Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.                                                                   

(2)Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.                                                                                   

(3)Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

9.图片

绿色地球+原材料+颗粒图

10.图片

11.图片

公司介绍图