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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 2.8-3.2T/Hour

3.TONY Brand 2.8-3.2Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ760-Ⅲ-185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 210 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

The overall principle of dry sawdust pellet processing equipment is to transform irregular, impurity-laden dry sawdust into regular, impurity-free, high-density biomass pellets that are easy to store through a continuous physical process involving high-temperature, high-pressure molding, cooling, and stabilization. The entire process requires no chemicals and relies on the inherent adhesive properties of wood fibers to form the pellets. This not only solves the environmentally friendly disposal issue of wooden pallet waste but also enables resource recycling (the pellets can be used as fuel, feed carrier, etc.).

2. Characteristics of dried sawdust biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include dry sawdust, wood shavings, etc.

Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient pellet strength), and the particle size is usually required to be 1-3mm.

(2)Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "granulation equipment (forming) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of dried sawdust biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand2.8-3.2Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity:2.8-3.2 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.8-3.2Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.8-3.2Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干锯末+颗粒 颗粒机

Project Advantages: Market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. Their calorific value is high, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have low ash content, and very little ash remains after combustion, reducing cleaning costs and environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. The pollutants such as SO₂ and NOₓ produced during combustion are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12mm and a length of 20-50mm. The density can reach 0.8-1.2g/cm³, high hardness, not easy to break, and easy to store and transport, further enhancing the market competitiveness of the product. 

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry is to "turn waste into treasure" for agricultural and forestry waste, realize the recycling of resources, and reduce the pollution of waste to the environment. At the same time, during the combustion process of biomass pellets, the carbon dioxide emissions are basically balanced with the carbon dioxide absorbed during plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with the national environmental protection policy, but also establishes a good corporate image for entrepreneurs, bringing high social reputation and potential business opportunities.

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锯末图 颗粒图

1. Resource Recycling: Solving the "Solid Waste Challenge"

Turning Waste into Treasure: Discarding or incinerating dried sawdust without proper treatment results in resource waste and environmental pollution. Sawdust pellets can transform it into high-value products.

2. Excellent Performance: Suitable for a variety of applications and easy to use.

As a biomass pellet fuel or industrial auxiliary material, sawdust has stable physical and chemical properties, providing a better user experience than traditional bulk wood, coal, and other materials.

3. Excellent Environmental Performance: Low pollution.

The clean nature of sawdust pellets is their core competitive advantage.

4. Significant Economic Value: Low cost and stable returns.

From production to application, the economic advantages of sawdust pellets extend throughout the entire supply chain. Demand for biomass pellets is strong, and returns are stable.

The core advantages of sawdust pellets lie in their triple advantages of environmental protection, cost-effectiveness, and practicality. They solve the problem of sawdust waste disposal and provide a clean and efficient alternative energy source. It has low production costs and is easy to use. It has broad application prospects in logistics waste recycling, biomass energy, clean heating and other fields. It is also a "circular economy + green energy" project encouraged by current policies.

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绿色地球+原材料+颗粒图

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公司介绍图