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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity:2-2.5T/Hour

3.TONY Brand2-2.5Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ551-Ⅲ-132kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 160 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

The working principle of dry sawdust pelletizing equipment (with the wood pelletizer as its core component) involves four key processes: "raw material pretreatment → extrusion molding → cutting and sizing → cooling and screening".  Through these processes, loose, low-density dry sawdust is compressed into high-density, uniform cylindrical pellets. The core driving force is the high temperature and pressure generated by mechanical extrusion, which softens the lignin in the sawdust, allowing it to act as a binder, thus enabling physical pelletizing without the need for any external binders.

2. Characteristics of dried sawdust biomass pellet processing equipment

The dry sawdust pelletizing equipment, with a wood pelletizer as its core, is designed for the resource utilization of wood waste. Its key features encompass high-efficiency pelletizing, environmental friendliness and energy efficiency, broad adaptability, and high-quality finished products. 

(1) High-efficiency pelletizing without external binders:  The equipment utilizes high-pressure extrusion from rollers and a die ring, generating heat through friction. This activates the thermoplasticity of lignin in the sawdust, transforming it into a "natural binder," compressing loose sawdust into pellets with a density of 1.1-1.3 g/cm³, achieving a pelletizing rate exceeding 95%. This eliminates the need for binders and avoids chemical residues.

(2)Environmentally friendly and energy-efficient with high raw material utilization:  Using dry sawdust, wood chips, and other wood waste as raw materials, the equipment transforms waste into valuable resources, reducing solid waste pollution.  Energy consumption is controllable, and the recycling system reprocesses any substandard pellets, achieving a raw material utilization rate of over 95%, minimizing waste. 

(3) Broad adaptability and flexible operation:  It can process dry sawdust with a moisture content of 8-15% and particle size ≤5mm, as well as crushed branches and straw, accommodating various raw materials. Pellet specifications can be flexibly adjusted by changing the die ring and adjusting the blade spacing, meeting diverse needs for fuel, feed, etc. 

(4)High-quality finished products and stable operation: The produced pellets have a compressive strength of ≥100N/pellet, making them durable and easy to store and transport. The feeding system ensures even material flow, and the cooling system rapidly cools the pellets, preventing clogging and clumping, ensuring stable, continuous operation suitable for large-scale production.

3. Application scenarios of dried sawdust biomass pellet processing equipment

The application scenarios for dry sawdust pelletizing equipment focus on the resource utilization of wood waste, covering four core areas. In the biomass energy sector, the high-density pellets produced (density 1.1-1.3 g/cm³) can replace coal and natural gas, suitable for small-scale applications such as home heating and rural heating, compatible with household biomass boilers, and also supporting large-scale use in biomass power plants and large heating stations, thus reducing carbon emissions. In agriculture and animal husbandry, clean sawdust pellets can be used as bedding for livestock such as chickens and cattle, keeping the pens dry and well-ventilated; they can also be mixed with feed ingredients to produce simple feed pellets, improving palatability and storage life, suitable for small and medium-sized farms and regional feed processing plants. In the wood processing and furniture industries, furniture and panel board factories can process sawdust and shavings generated during production into pellets on-site, using them as fuel for boilers for drying wood and other production processes, achieving an internal "waste-to-energy" cycle and reducing processing and fuel costs. In environmental protection and solid waste treatment, areas with concentrated wood resources or forestry production can establish processing plants using this equipment to convert accumulated sawdust into pellets, preventing dust pollution and mold growth, while generating revenue from selling the pellets, achieving both environmental and economic benefits.

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TONY Brand 2-2.5 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 2-2.5 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

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三维图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2-2.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2-2.5Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干锯末+颗粒 颗粒机

Biomass pellets are clean fuel pellets made from agricultural and forestry waste, such as wood chips, straw, rice husks, and sawdust, through a series of processes including crushing, mixing, drying, and extrusion. They offer significant advantages, including high thermal efficiency. High-temperature compression significantly reduces their volume, making them easy to store and transport. Derived from natural biowaste, they contain no harmful chemicals and are safe and reliable. Combustion from waste or residual materials also allows for the ash to be used as fertilizer, making them highly sustainable.

Project Advantages

Abundant and affordable raw materials: Crop straw, logging residues, and other raw materials are widely available, and in some regions, they are available at low cost or even for free. For example, in major grain-producing regions, large quantities of straw urgently need to be properly processed, providing a sufficient and affordable source of raw materials for the project.

Strong Market Demand: Biomass pellet fuel can be used for heating, heat supply, cooking, gasification combustion, drying, drying, and power generation. It is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and the building materials industry. As environmental protection policies tighten, traditional coal-fired boilers are being phased out. As a high-quality alternative to coal, market demand for biomass pellets continues to grow.

Strong Policy Support: The country has introduced numerous preferential policies to promote the development of biomass energy. The "14th Five-Year Plan for Renewable Energy Development" explicitly encourages the development and application of biomass energy. Many regions offer tax exemptions, equipment subsidies, and project interest subsidies to companies engaged in biomass pellet processing, lowering the barriers to entry and costs of entrepreneurship.

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锯末图 颗粒图

In terms of raw materials and production, they boast a broad and low-cost source. Relying on waste sawdust from wood processing plants and furniture factories, they eliminate the need for additional farmland or the consumption of high-quality resources, resulting in a low raw material price. Furthermore, the production process is chemical-free, relying solely on the sawdust's own fibers bonded together under high temperature and high pressure, preserving the product's natural properties. Furthermore, their uniform shape makes them easy to store and stack, reducing warehouse space and transport costs by 30%-50%.

In terms of performance, their high combustion efficiency and low pollution levels are their key advantages: Their combustion efficiency exceeds 85%, far exceeding that of traditional coal, enabling rapid heat release. Their ash content after combustion is only 2%-5%, and their sulfur content is less than 0.05%, significantly lower than that of coal. Pollutants such as sulfur dioxide and dust are minimal, meeting national environmental standards and offering a direct alternative to fossil fuels such as coal and natural gas.

In terms of application and value, it has a wide range of applications, meeting the heating needs of industrial boilers and power plants, as well as household heating and agricultural greenhouse heating. It is compatible with most existing combustion equipment, eliminating the need for major retrofits. It also offers stable economic returns and can benefit from renewable energy subsidies, tax exemptions, and other policies, combining environmental benefits with economic value.

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绿色地球+原材料+颗粒图

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公司介绍图