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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 300 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried sawdust biomass pellet processing equipment

The overall principle of dry sawdust pellet processing equipment is to transform irregular, impurity-laden dry sawdust into regular, impurity-free, high-density biomass pellets that are easy to store through a continuous physical process involving high-temperature, high-pressure molding, cooling, and stabilization. The entire process requires no chemicals and relies on the inherent adhesive properties of wood fibers to form the pellets. This not only solves the environmentally friendly disposal issue of wooden pallet waste but also enables resource recycling (the pellets can be used as fuel, feed carrier, etc.).

2. Characteristics of dried sawdust biomass pellet processing equipment

(1) High efficiency and energy saving: For example, pellet machines have low energy consumption, high output, compact process, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers and can be operated automatically, reducing labor costs. 

(2) Low maintenance cost and easy operation: Sawdust pellet machines have low maintenance costs and do not require grease injection. Non-professionals do not need much time to complete maintenance. The wearing parts are practical and durable. The roller bearings are made of international brands and are not easy to damage. They are easy to operate and do not require professional operation. 

(3) Raw material processing and environmental protection: The moisture content of the raw materials before pellet processing needs to be controlled at about 10-15%. Therefore, in actual production, drying equipment may be required. Sawdust pellets contain few harmful substances and the content of harmful gas components during combustion is extremely low. The ash after combustion can be used as potash fertilizer, which meets environmental protection requirements.

3. Application scenarios of dried sawdust biomass pellet processing equipment

(1) Building materials industry: Sawdust pellets can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and offal can be converted into sawdust pellets through wet sawdust pellet processing equipment. These pellets can be reused or used as fuel.

(3) Forest farms and board mills: Wood waste generated in these places can be processed into sawdust pellets for the production of biomass energy.

(4) Animal husbandry and feed industry: Sawdust pellets can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 4-5 Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 4-5 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5 Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5 Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Project Advantages: Market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. Their calorific value is high, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have low ash content, and very little ash remains after combustion, reducing cleaning costs and environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. The pollutants such as SO₂ and NOₓ produced during combustion are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12mm and a length of 20-50mm. The density can reach 0.8-1.2g/cm³, high hardness, not easy to break, and easy to store and transport, further enhancing the market competitiveness of the product. 

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry is to "turn waste into treasure" for agricultural and forestry waste, realize the recycling of resources, and reduce the pollution of waste to the environment. At the same time, during the combustion process of biomass pellets, the carbon dioxide emissions are basically balanced with the carbon dioxide absorbed during plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with the national environmental protection policy, but also establishes a good corporate image for entrepreneurs, bringing high social reputation and potential business opportunities.

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1.Environmentally friendly features 

（1）Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)   

（2）Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer

2.Economical 

（1）Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels. 

（2）Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs

3.Wide range of application scenarios 

（1）Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc. 

（2）Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

（3）Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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公司优势图