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Project Brief Introduction:

1.Product:Dried Sawdust Pellet Line

2.Capacity: 1.5-2T/Hour

3.TONY Brand 1.5-2 Ton /Hour Dried Sawdust Pellet Line Project Process

4.Main Machine:TONY Pellet Machine TYJ551-Ⅲ-110kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 140 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of dried sawdust biomass pellet processing equipment

The core principle of wood pellet processing equipment, such as wood pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: pelletizing, cooling, and packaging. For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into fixed lengths by a cutter.

2. Characteristics of dried sawdust biomass pellet processing equipment

(1)Strong adaptability to raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include dry sawdust, wood shavings, etc.

Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient pellet strength), and the particle size is usually required to be 1-3mm.

(2)Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "granulation equipment (forming) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of dried sawdust biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand 1.5-2Ton/Hour Dried Sawdust Pellet Manufacturing Plant can take dried sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried sawdust

3. Moisture: Dry type, about 10%-15%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Sawdust Pellet Production Line

2. Raw Material: All kinds of dried sawdust

3. Moisture Content of Raw Material: 10%-15%

4. Capacity: 1.5-2 tons per hour

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  TONY Pellet Machine TYJ551-Ⅲ-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-110KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:1.5-2Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

3.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1.5-2Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干锯末+颗粒 颗粒机

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

Equipment Investment: 

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

Plant and Site Costs: 

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

Environmental and Other Expenses: 

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

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锯末图 颗粒图

Sawdust pellets, used as biomass pellet fuel or industrial auxiliary material, possess stable physical and chemical properties, offering a user experience far superior to traditional loose wood and coal. Specifically, sawdust pellets have the following characteristics:

1. High energy density and high combustion efficiency

After compacting, sawdust reaches a density of 1.1-1.3 g/cm³ (much higher than the 0.4-0.6 g/cm³ of loose wood), reducing its volume by 6-8 times and generating a calorific value per unit volume of 4200-4800 kcal/kg (comparable to medium-quality coal). Sawdust pellets are also less prone to slagging during combustion. Sawdust pellets boast a thermal efficiency over 30% higher than loose wood, making them suitable for use in equipment such as boilers, fireplaces, and hot air furnaces.

2. Convenient storage and transportation, low cost

The pellets are uniformly shaped (mostly cylindrical, 6-10 mm in diameter and 10-30 mm in length) and have good flowability. They can be transported in bags, silos, or conveyor belts, and are moisture-resistant and deformation-resistant. They require only one-fifth the storage space of bulk wood of equivalent thermal mass, and there's no concern for insect infestation or mold (the high temperatures during the pelletizing process kill insect eggs and mold), reducing labor and space costs during storage and transportation.

3. Fewer entry points, wide adaptability

Sawdust pellets can be used directly in automated biomass combustion equipment (such as pellet stoves and biomass boilers). No complex pre-processing (such as chopping or pulverizing) is required; they simply need to be fed at a constant rate through a feeder. Their simple operation makes them suitable for applications such as industrial heating, home heating, and agricultural greenhouse insulation. They can also serve as an auxiliary fuel in biomass power plants.

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绿色地球+原材料+颗粒图

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公司介绍图