1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:12.5-15 T/Hour

3.TONY Brand 12.5-15 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1980 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

(1) Feed: The pre-treated straw raw materials are conveyed to the feed inlet of the pellet machine and uniformly sent into the pellet machine chamber by the feeder.

(2) High-pressure extrusion: The pressure rollers in the granulation chamber will tightly press the materials onto the ring or flat molds with mold holes (usually with diameters of 6-12mm), and the materials are squeezed into the mold holes under the action of huge pressure (usually 30-100 MPa).

(3) Cutting and shaping: After the materials are extruded from the mold holes, they form continuous cylindrical strips, which are then cut into particles of the set length by the high-speed rotating cutter, and finally cooled and transported through the cooling conveying system to complete the finished product.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Synergistic effect of efficient crushing and drying: The crushing equipment can break down the tough and wet straw (such as corn stalks, rice straw) into uniform fine particles. The accompanying drying system (such as drum dryer) can quickly reduce the moisture content to the optimal forming range of 10%-15%, avoiding material adhesion or excessive drying.

(2) High-pressure wear-resistant components: The pressure rollers and molds of the granulator are made of high-hardness alloy materials (such as 40Cr, alloy steel), which can withstand high pressures of 30-100 MPa and resist the wear caused by wet materials on the components, thereby extending the service life.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1)As a coal replacement: Straw pellets are processed and compressed using specialized machinery to enhance their density, strength, and combustion properties. The combustion reaction primarily occurs on the surface of the pellets, making them a suitable alternative to coal.

(2)Biomass power generation: Straw pellets can also be used for biomass power generation.

(3)As a primary fuel for industrial boilers: Straw pellets can be used as a primary fuel in industrial boilers, replacing coal and addressing environmental pollution.

(4)As feed: Straw pellets can also be used as feed, for example, pellets made from corn straw can be used as livestock feed.

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TONY Brand 12.5-15 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 12.5-15 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 12.5-15 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD85*220-220kw, Rotary Drum Dryer-2.2*24m ,TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-110kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet straw within 2.2m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *3sets

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*220-220kw *2sets.

C.Capacity: 12.5-15 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 12.5-15 Ton/Hour. 

C.TONY use 2 sets of 2.2*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *5sets

C.Capacity:12.5-15Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:12.5-15Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*1set

C.Capacity:12.5-15 Ton/Hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

1. Current Market Demand for Straw Pellets

Currently, straw pellets are not widely used in most parts of my country, primarily due to low market awareness, an imbalance between supply and demand, and immature technology. However, with national policies promoting green and environmentally friendly energy and supporting the industry, market demand for straw pellets is gradually growing. According to Zhilian Data, market demand for straw pellets has reached millions of tons, while supply only accounts for approximately 2% of the national bamboo production, creating a significant supply-demand imbalance.

2. Market Prospects for Straw Pellets

As a renewable fuel, straw pellets offer promising market prospects. First, they align with national policies on environmentally friendly and green energy, resulting in broad market demand. Second, straw pellets have a wide range of uses, including home heating, industrial heating, and power machinery fuel, creating a significant market opportunity. Furthermore, straw pellets have relatively low production and transportation costs, offering significant market advantages. Furthermore, as technology matures and production efficiency and output continue to rise, the competitiveness of straw pellets will continue to improve.

In short, the straw pellet fuel market has broad prospects, and its status will continue to rise with the development of China's economy and changes in the policy environment. Currently, related industry companies need to further strengthen technological research and development, improve product quality, and improve the market supply chain to ensure market prospects and production and sales market share.

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秸秆图加颗粒图

1. Renewable Energy

Straw is a green plant and a renewable energy source. It uses solar energy through photosynthesis to convert CO₂ and water into biomass. When burned, straw releases CO₂ and water. Biomass is renewable as long as there is sunlight. Theoretically, biomass energy can achieve zero CO₂ emissions, significantly contributing to climate change control. Biomass raw materials such as straw and rice husks can be processed into high-calorie, high-density pellet fuels, which can be used to replace fossil fuels such as coal and oil, and are internationally recognized as clean energy. Biomass fuels themselves contain extremely low sulfur content, less than 1/10 of that of coal, and produce very little SO₂. They are a natural, renewable energy source that is inexhaustible and suitable for my country's sustainable development strategy.

2. Low-Pollution Fuel

Pellets made primarily from straw are low-pollution. According to tests conducted by the Liaoning Boiler Product Performance and Quality Supervision and Inspection Station, this fuel has an ash content of 7.99%, a sulfur content of 0.07%, and a combustible volatile matter content of 83.61%. This represents a 70% reduction in ash content compared to coals of similar low calorific value, and approximately a 90% reduction in sulfur content compared to low-sulfur coal (1%). Furthermore, tests conducted on boilers burning straw fuel revealed SO₂ emissions of only 32 m³/m³ and smoke dust levels of less than 50 mg/m³. Furthermore, because straw fuel has an oxygen content three to four times greater than coal and contains fewer heavy hydrocarbons, it burns efficiently, achieving a flue gas blackness below Ringelmann Grade 1.

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绿色地球+原材料+颗粒图

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公司认证图