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Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:3.5-4 T/Hour

3.TONY Brand 3.5-4 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 585 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The core principle of wet straw pellet processing equipment (such as wood chip pellet machines) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing, pulverizing, and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet machine, a motor is connected to a reducer via a coupling, driving the ring die. The feedstock enters the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed length by a cutter.

2. Characteristics of wet straw biomass pellet processing equipment

1. Strong adaptability to raw materials, capable of processing a variety of biomass.

A wide range of applicable raw materials: Raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs, sugarcane bagasse), herbaceous plants (reeds, grass, bamboo) and nut shells (peanut shells, palm fiber). By adjusting the crushing and grinding parameters, the system can adapt to raw materials of different hardness and fiber content (for example, hardwood requires stronger crushing capacity, while straw requires particle size control to prevent agglomeration).There are clear requirements for raw material pretreatment: the moisture content of the raw material must be controlled between 10% and 15% (too high a moisture content will cause sticky material clogging, and too low a moisture content will result in insufficient particle strength), and the particle size is usually required to be between 4 and 14 mm. Therefore, the equipment system usually integrates drying and screening modules to ensure that the raw materials meet the standards.

2. The core equipment adopts a modular design to achieve continuous production.

Modular configuration: A typical production line consists of "crushing equipment → crushing equipment (fine grinding) → drying equipment (drying) → granulating equipment (granulating) → cooling equipment (cooling) → screening equipment (sorting) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, when the production line is small, some auxiliary equipment can be omitted).

 Continuous operation: Through the connection of equipment such as conveyor belts and screw conveyors, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of  wet straw biomass pellet processing equipment

Biomass Fuel Production: Straw pellet processing equipment converts crop straw into biomass fuel pellets. These pellets can be used in fireplaces, boilers, gasifiers, and biomass power plants as a low-carbon, environmentally friendly alternative to traditional coal.

Feed Production: Straw feed pellet machines can compress feed ingredients such as corn straw, soybean meal, cottonseed meal, and miscellaneous meal, as well as biomass straw materials such as cotton stalks, soybean stalks, sawdust, and wood chips. This not only improves the palatability and digestibility of the feed but also effectively kills bacteria in the feed, reducing the risk of animal disease.

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TONY Brand 3.5-4 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 3.5-4 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m ,TONY Pellet Machine-TYJ860-III-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-110kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind wet straw within 2.2m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *1set

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*100-110kw *1set.

C.Capacity: 3.5-4 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机

带锯末图

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 3.5-4 Ton/Hour. 

C.TONY use 1set of 1.8*18m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw *1set

C. Capacity:3.5-4Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3.5-4 Ton/Hour.

Main Parts:

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3.5-4 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

1. With the increasingly severe energy and environmental crises, biomass energy is gaining increasing attention as a renewable and clean energy source.

For example, straw offers enormous development potential. Biomass can be utilized in a variety of ways, and processing it into compressed pellet fuel is an advanced method. Biomass pellet fuel contains less than one-tenth the sulfur content of coal, making it an effective alternative to coal and effectively reducing atmospheric sulfur dioxide emissions. The ash produced after combustion is an excellent natural fertilizer. Currently, biomass pellet gasification is a clean and environmentally friendly combustion method that plays a significant role in reducing pollution emissions and protecting the atmospheric environment.

2. Straw is a valuable resource and is ubiquitous in some areas.

For a long time, due to a lack of effective disposal methods, on-site incineration has caused environmental pollution. However, choosing straw as a raw material for biomass pellet fuel offers extremely low raw material costs. If the resource is abundant in the local or surrounding area, the raw material cost can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an alternative solution to meeting national energy needs.

Market demand for biomass fuel continues to grow, and the price of biomass pellets has also steadily increased. This creates significant profit opportunities for startups. Therefore, the use of straw to produce biomass pellets has many advantages. In addition to protecting the environment and creating employment opportunities, it can also generate huge economic benefits and ensure the sustainability of energy.

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秸秆图加颗粒图

1. Environmental characteristics                                                                                                                                                                                                                   

 (1) Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the SO₂ and NOx concentrations in the flue gas are much lower than those of coal. It will not produce acid rain, and the CO₂ emissions are zero (because plants absorb CO₂ during their growth).

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.                                                                       

2. Economic benefits                                                                                                                                                                                                                                                 

(1) Wide range of raw material sources: Straw is a kind of agricultural and forestry waste, which can produce millions of tons each year. The production cost of pellets is lower than that of traditional fossil fuels.                                                                                  

(2) Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs.                                                                                                                                                       

3. Wide range of application scenarios

(1) Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile mills, food factories, etc.

(2) Civil heating and living energy: Straw pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3) Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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绿色地球+原材料+颗粒图

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公司介绍图