1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:1-1.5 T/Hour

3.TONY Brand 1-1.5 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,l,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-90KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 220 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The core principle of wet straw biomass pellet processing equipment is to convert high-moisture straw into high-density, easy-to-store solid pellet fuel through three key steps: crushing pretreatment, drying and high-pressure extrusion molding.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) High-efficiency crushing: The combination of high-speed rotating blades and screens can quickly and effectively crush straw into the required fine particles, thereby improving biomass utilization. 

(2) Versatility: Not only suitable for straw, but also can process other biomass materials such as wood chips, peanut shells, rice husks, etc. This versatility makes it widely used in agriculture, energy and environmental protection industries. 

(3) High energy efficiency: Advanced power systems and energy-saving technologies are usually used to improve energy utilization efficiency, reduce energy consumption, and thus save operating costs. 

(4) High crushing uniformity: It can achieve uniform and fine crushing of biomass straw, making it easier to carry out subsequent fermentation, pressing or processing. 

(5) Automatic control: Many biomass straw crusher equipment is equipped with advanced automatic control systems, which can achieve intelligent operation, easy operation, and improve work efficiency. 

(6) Special materials and processes: The main load-bearing components are made of high-alloy wear-resistant materials, and the life of wearing parts is twice that of similar products.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Agriculture: On-site processing by farmers/cooperatives

This is the most basic application scenario for the equipment. Its core purpose is to solve farmers' own straw processing problems and generate additional income.

(2) Industry: Fuel self-sufficiency/supply scenario for enterprises

Industrial enterprises use the equipment for their own fuel replenishment or external supply, which is one of the core profit scenarios for the equipment application.

(3) Energy services: Regional clean heating/power supply scenario

With policies promoting clean energy, the equipment is also used in regional energy service projects.

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TONY Brand 1-1.5 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 1-1.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX80-22kw, Multifunctional Hammer Mill- TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m ,TONY Pellet Machine-TYJ551-III-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX80-22kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet straw within 1.5m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX80-22kw models *1set

C.Capacity:0.8-1.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

多功能粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand multifunctional hammer mill TFQ65*55-37kw *1set.

C.Capacity: 1-1.5 tons/hour.

Main parts:

(1)TONY Multifunctional Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机

带锯末图

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 1-1.5 Ton/Hour. 

C.TONY use 1set of 1.2*12m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-90kw *1set

C. Capacity:1-1.5Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:1-1.5 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:1-1.5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The comprehensive advantages of the straw biomass pellet processing project

1. Efficient resource recycling: 

Transform "waste" into "treasure", enhancing the value of straw

The core advantage of the equipment lies in solving the problem of resource utilization for straw. It converts agricultural waste into marketable energy products.

2. Significant cost advantages: 

Reduce energy and operational costs

Whether at the production end or the usage end, the pellet fuel processed by the equipment has obvious cost advantages. At the same time, the operating cost of the equipment is controllable.

3. Environmental protection and policy compatibility: 

Conform to the green development orientation and enjoy policy benefits

The production and application of the equipment fully comply with current environmental protection policies, bringing additional policy benefits to users.

4. Easy storage and transportation of products: 

Solve the physical problems of "dispersed, light, and wet" of straw

The pellet fuel processed by the equipment has physical properties far superior to loose straw, significantly reducing the difficulty of storage and transportation.

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秸秆图加颗粒图

The core attributes of straw biomass pellets: Why they can replace traditional fuels

Its physical and combustion characteristics determine its advantages for use, which are distinct from loose straw and fossil fuels.

1. Physical properties: High density, easy storage and transportation

The density can reach 1.1-1.3g/cm³, which is 15-20 times that of loose straw (0.05-0.08g/cm³), significantly reducing the volume. The same warehouse can store more fuel, and the storage cost is reduced by more than 80%.

The particle shape is regular (diameter 6-12mm, length 5-20mm), without dust scattering, and can be transported by ordinary trucks, with transportation efficiency increased by 3-5 times compared to loose straw, and transportation cost reduced by 60%.

2. Combustion properties: High efficiency, low pollution

The combustion efficiency is over 85%, much higher than loose straw (about 50%), and the temperature during combustion is stable, suitable for industrial boilers, drying, etc. that require high temperature.

3. Low pollutant emissions:Helping Environmental Protection

 Sulfur dioxide emissions are only 1/10 of coal, nitrogen oxide emissions are 50% lower than coal, and carbon dioxide is "carbon cycle" emission (straw grows and absorbs CO₂, releases CO₂ during combustion), in line with "dual carbon" requirements.

4. Raw material characteristics: Wide source, low cost

The raw materials are agricultural wastes such as corn stalks, wheat stalks, and rice stalks, with wide sources and low prices. The raw material cost is much lower than coal and natural gas.

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绿色地球+原材料+颗粒图

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公司介绍图