1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:5-6 T/Hour

3.TONY Brand 5-6 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 720 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The core principle of wet straw biomass pellet processing equipment is to convert high-moisture straw into high-density, easy-to-store solid pellet fuel through three key steps: crushing pretreatment, drying and high-pressure extrusion molding.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) No need for natural drying, saving space and labor costs: The equipment can directly process wet straw with a moisture content of 30%-60%. The raw material collection radius is smaller, reducing transportation costs. 

(2) Strong production continuity: As long as there is wet straw raw material, continuous production can be achieved, which is especially suitable for rainy areas or enterprises that need continuous production throughout the year. 

(3) Wide range of raw material adaptability and higher utilization rate: In addition to common wet straw such as corn stalks and wheat straw, it can also process a variety of high-moisture agricultural waste such as wet sawdust, sugarcane bagasse, and peanut shells. It can be flexibly switched according to local raw material supply conditions, improving raw material utilization and reducing dependence on a single raw material. 

(4) Reduced costs and more environmentally friendly. The equipment can use the lignin contained in the straw itself to play a bonding role under high extrusion temperature without adding any additives. The produced pellets are more in line with green fuel standards.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Fuel applications

Civil heating and daily life: Pellets have high combustion efficiency and are easy to store, making them suitable for home heating, cooking, etc.

Industrial boiler fuel: As the main source of heat energy for industrial boilers, it replaces coal to reduce environmental pollution.

Thermal power generation: It can be used as fuel for thermal power plants, alleviating the pressure of traditional energy consumption1.

(2) Non-fuel applications

Animal feed: Processed straw pellets can be used as fodder for cattle and sheep, resolving the conflict between humans and animals over food and promoting the development of animal husbandry.

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TONY Brand 5-6  TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 5-6 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 5-6 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill- TFD75*160-160kw, Rotary Drum Dryer-1.8*24m ,TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

旋切机图  带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *2sets

C.Capacity:2.5-3.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*160-160kw *1set.

C.Capacity: 5-6 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 5-6 Ton/Hour. 

C.TONY use 1set of 1.8*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *2sets

C. Capacity:2.5-3Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:5-6 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

双胞包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:5-6 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The comprehensive advantages of the straw biomass pellet processing project

1. Efficient resource recycling: Transform "waste" into "treasure", enhancing the value of straw

The core advantage of the equipment lies in solving the problem of resource utilization for straw. It converts agricultural waste into marketable energy products.

2. Significant cost advantages: Reduce energy and operational costs

Whether at the production end or the usage end, the pellet fuel processed by the equipment has obvious cost advantages. At the same time, the operating cost of the equipment is controllable.

3. Environmental protection and policy compatibility: Conform to the green development orientation and enjoy policy benefits

The production and application of the equipment fully comply with current environmental protection policies, bringing additional policy benefits to users.

4. Easy storage and transportation of products: Solve the physical problems of "dispersed, light, and wet" of straw

The pellet fuel processed by the equipment has physical properties far superior to loose straw, significantly reducing the difficulty of storage and transportation.

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秸秆图加颗粒图

Straw biomass pellet feed offers significant advantages in storage, nutrition, and usage.

1. Physical Properties: Easy to store and transport, minimizing waste.

It has a high density and is resistant to moisture absorption and mold, allowing for a storage period of 6-12 months. The pellets are uniform in shape, free of dust, and have a transport loss rate of less than 3%, making them suitable for bulk purchases by large-scale farms.

2. Nutritional Properties: Good palatability and a more balanced nutrition profile.

During processing, straw fibers are softened (to a particle size of 2-3mm) and tempered (by adding water, molasses, urea, or trace elements) to improve palatability. This increases cattle and sheep intake by 20%-30% compared to loose straw, reducing picky eating and waste.

Nutritional formulas can be customized to meet livestock needs. For example, soybean meal or bran can be added to increase protein content (from the original 3%-5% in straw to 8%-12%), or minerals can be added to meet the nutritional needs of different growth stages (such as calves and fattening cattle), addressing the nutritional monotony of loose straw. 

3. Usage Features: Convenient Operation and High Controllability

No pre-cutting or silage preparation is required; the pellets can be fed directly or with minimal soaking, reducing pre-processing steps on the farm. A single person can complete the feeding operation, reducing labor costs.

The pellet feed's consistent nutritional content per unit weight facilitates precise control of feeding amounts, avoiding growth variations in livestock and poultry caused by uneven nutrition in loose straw and improving breeding efficiency.

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绿色地球+原材料+颗粒图

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公司介绍图