1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:5.5-6.5 T/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 930kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

The wet straw pellet processing equipment uses wet straw as raw material, firstly processes it into sawdust-like raw material that meets the pelleting requirements through crushing and pulverizing equipment, then dries the pulverized material to control the moisture content, and then uses a biomass pellet machine to extrude the dried material into shape, and finally obtains the finished pellets after cooling and packaging. The whole process converts the originally discarded wet straw into usable pellet fuel, realizing the recycling and reuse of resources.

2. Characteristics of  wet straw biomass pellet processing equipment

(1)Efficient Drying: Wet straw has a high moisture content and typically requires drying to reduce it to within 10-15%. Efficient drying equipment ensures that bagasse reaches the appropriate moisture content quickly, improving the subsequent pelletizing process.

(2)Durability: In straw pellet machines, molds and rollers are consumable parts, so processing equipment must be durable and have a long service life. Users should pay attention to maintenance. Our company uses highly wear-resistant molds and rollers, which have a significantly longer service life and yield than standard equipment.

(3)High Level of Automation: Modern wet straw pellet processing equipment is typically equipped with automated control systems, enabling continuous production, reducing manual intervention, and improving production efficiency and product quality consistency.

(4)Environmental Protection and Energy Saving: With growing environmental awareness, processing equipment should be energy-efficient and emission-reducing to minimize environmental impact. For example, using drying equipment with high thermal efficiency can reduce energy consumption.

(5)High Adaptability: Processing equipment should be flexible and adaptable to varying raw material characteristics and production scales.

3. Application scenarios of  wet straw biomass pellet processing equipment

Compressing wet straw into high-density pellet fuel significantly reduces energy consumption and production costs, resolving the high energy consumption and high emissions associated with traditional processes. Wet straw pellets can be directly used as boiler fuel, replacing coal or natural gas, enabling renewable energy generation and heating. Pellets have high density, are easy to transport and store, have stable and controllable combustion efficiency, and emit lower pollutants (such as sulfur oxides) than fossil fuels. This provides clean heat for schools, hospitals, communities, or factories, reducing carbon emissions and operating costs. The processed pellets are easy to store and use, providing rural households with an economical, clean heating fuel, replacing loose coal combustion and improving indoor air quality.

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TONY Brand 5.5-6.5 TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 5.5-6.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*220-220kw, Rotary Drum Dryer-1.8*24m ,TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors 

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

旋切机图  带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2set

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*220-220kw *1set.

C.Capacity: 5.5-6.5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 5.5-6.5 Ton/Hour. 

C.TONY use 1set of 1.8*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *2sets

C. Capacity:5.5-6.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:5.5-6.5 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

双胞包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:5.5-6.5 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Against the backdrop of intensifying global climate change and accelerating energy transitions, the wet straw biomass pellet project is experiencing unprecedented opportunities. As an innovative project integrating environmental protection and commercialization, it utilizes advanced technology to transform agricultural waste (such as damp rice straw and corn stalks) into high-density pellet fuel for applications in heating and power generation. This not only addresses the pollution caused by straw burning but also creates economic value, addressing the "dual carbon" goals (carbon peak and carbon neutrality). The wet straw biomass pellet project focuses on directly processing damp agricultural residues (such as rice and wheat straw) into standardized pellet fuel. Compared to traditional biomass pellets, wet straw processing avoids the high energy consumption of the drying process, significantly reducing costs while improving resource utilization. The core of the project is "turning waste into treasure"—converting a polluting source into clean energy.

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秸秆图加颗粒图

1. Renewable Energy

Straw is a green plant and a renewable energy source. It uses solar energy through photosynthesis to convert CO₂ and water into biomass. When burned, straw releases CO₂ and water. Biomass is renewable as long as there is sunlight. Theoretically, biomass energy can achieve zero CO₂ emissions, significantly contributing to climate change control. Biomass raw materials such as straw and rice husks can be processed into high-calorie, high-density pellet fuels, which can be used to replace fossil fuels such as coal and oil, and are internationally recognized as clean energy. Biomass fuels themselves contain extremely low sulfur content, less than 1/10 of that of coal, and produce very little SO₂. They are a natural, renewable energy source that is inexhaustible and suitable for my country's sustainable development strategy.

2. Low-Pollution Fuel

Pellets made primarily from straw are low-pollution. According to tests conducted by the Liaoning Boiler Product Performance and Quality Supervision and Inspection Station, this fuel has an ash content of 7.99%, a sulfur content of 0.07%, and a combustible volatile matter content of 83.61%. This represents a 70% reduction in ash content compared to coals of similar low calorific value, and approximately a 90% reduction in sulfur content compared to low-sulfur coal (1%). Furthermore, tests conducted on boilers burning straw fuel revealed SO₂ emissions of only 32 m³/m³ and smoke dust levels of less than 50 mg/m³. Furthermore, because straw fuel has an oxygen content three to four times greater than coal and contains fewer heavy hydrocarbons, it burns efficiently, achieving a flue gas blackness below Ringelmann Grade 1

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绿色地球+原材料+颗粒图

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公司介绍图