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Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:4-5T/Hour

3.TONY Brand 4-5Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 620KW

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1.The working principle of  wet straw biomass pellet processing equipment

The wet straw pellet processing equipment uses wet straw as raw material, firstly processes it into sawdust-like raw material that meets the pelleting requirements through crushing and pulverizing equipment, then dries the pulverized material to control the moisture content, and then uses a biomass pellet machine to extrude the dried material into shape, and finally obtains the finished pellets after cooling and packaging. The whole process converts the originally discarded wet straw into usable pellet fuel, realizing the recycling and reuse of resources.

2.Characteristics of  wet straw biomass pellet processing equipment

(1)Efficient pelletizing and stable pellet quality. The core equipment, the ring die pelletizer, utilizes a high-strength alloy ring die and wear-resistant rollers to withstand the high friction of wet straw compression, ensuring continuous production.

(2)Highly adaptable to high-moisture raw materials, it can quickly reduce moisture to the required 10%-15% for pelleting. Even with large moisture fluctuations (such as sawdust collected during the rainy season), stable operation is maintained.

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)Highly automated and easy to operate, it monitors parameters such as raw material moisture, pelletizing temperature, and output in real time, automatically adjusting drying time, feed rate, roller speed, and other parameters to minimize manual intervention.

3.Application scenarios of  wet straw biomass pellet processing equipment

Compressing wet straw into high-density pellet fuel significantly reduces energy consumption and production costs, resolving the high energy consumption and high emissions associated with traditional processes. Wet straw pellets can be directly used as boiler fuel, replacing coal or natural gas, enabling renewable energy generation and heating. Pellets have high density, are easy to transport and store, have stable and controllable combustion efficiency, and emit lower pollutants (such as sulfur oxides) than fossil fuels. This provides clean heat for schools, hospitals, communities, or factories, reducing carbon emissions and operating costs. The processed pellets are easy to store and use, providing rural households with an economical, clean heating fuel, replacing loose coal combustion and improving indoor air quality.

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TONY Brand 4-5TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 4-5Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 4-5TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110KW, Effective Hammer Mill- TFD75*132-132KW, Rotary Drum Dryer-1.8*20m ,TONY Pellet Machine-TYJ551-III-132KW, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-110kw旋切机图  带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 2.2m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110KW models *1set

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD75*132-132KW *1set.

C.Capacity: 4-5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%. 

B.Capacity: 4-5 Ton/Hour. 

C.TONY use 1set of 1.8*20m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *2sets

C. Capacity:2-2.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

After pre-treatment such as drying, wet bagasse pellets can be used as biomass fuel. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet bagasse pellets can be used for heating residents, heating in industrial production processes, etc. Biomass pellet heating systems are widely used, and wet bagasse pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

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秸秆图加颗粒图

1.Economical and Applicable.

Straw processed into pellet fuel has a calorific value of 15,100 to 16,800 kJ/kg and sells for around 450 yuan/ton. This price is 50 to 80 yuan/ton more than coal of the same calorific value (excluding energy savings and pollution fees), and significantly lower than diesel and natural gas. Biomass (pellet) gasification boilers offer significant economic advantages. Replacing oil, gas, or electric boilers can save users significant operating costs. While similar in price to coal, its superior environmental performance and recyclability are unmatched by coal-fired boilers. Due to its high volatility and flammability, straw fuel has a wide range of applications. For example, it can be used directly in coal-fired boilers with a capacity of less than 1 ton/h, tea bath furnaces, and low-temperature kilns for drying and heat treatment. With minor furnace modifications, it can also be used in larger boilers and special-purpose kilns with appropriate measures.

2.High combustion efficiency and energy conservation

Because straw fuel has high volatility, low ash and moisture content, and is easily flammable, heat loss from incomplete combustion, including mechanical, chemical, and smoke exhaust, is minimized, resulting in a combustion efficiency exceeding 95%.

In summary, wet straw biomass pellets offer the advantages of bein

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绿色地球+原材料+颗粒图

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公司介绍图